Parts for New Process NP241DLD Transfer Cases in 1994-1997 Dodge Ram 2500 Trucks
We stock a full line of original equipment parts for the New Venture NP241DLD Transfer Cases used in 1994 to 1997 Dodge Ram 2500 4x4 trucks as the stock transfer case. Also see our 1998-2002 NP241DHD, 1994-1997 NP241DHD, and 1998-2002 NP241DLD web pages.

The NP241DLD differs considerably from earlier NP241D transfer cases used from 1987 to 1993 and the second generation NV241D introduced for the 2002 Ram 1500. Starting in 1994, the stock Ram 2500 transfer case was the NV241DLD (Dodge Light Duty). Optional on the 2500 and standard on the 3500 was the NV241DHD (Dodge Heavy Duty). There were numerous design changes in the NP241DLD during its production life;  making part(s) selection a bit tricky without the round transfer case build tag affixed to the rear case half.

Despite the many assembly variations, most of the parts are interchangeable between assemblies for the 1994 to 1997 model years. All these cases will have a 32 slip yoke rear output with speedometer drive, left drive chain front output, front CV flange and mechanical shift engagement.  All 21994-1997 41DLD transfer cases will  also have a 6-gear planetary 2.72:1 ratio low range, and a transfer case mounted vacuum switch, which controls the front axle disconnect system. All gas V8 trucks with manual transmissions and (continued below)

Bearing and Master Overhaul Kits

 

 

 

 


Click to enlarge
TK2500CDLDE Torque King® Master NP241 Overhaul Kit is the absolutely highest quality and most complete NP241DLD transfer case overhaul kit available for your 1994-1997 Dodge Ram 2500 or Dodge Ram 3500 4x4 truck bar none. Kit includes Original Equipment and U.S.A. made ball bearings (Rear output bearings on late model cases with one piece tailshaft housing and wide input bearings for current production use imported genuine original equipment replacement parts). This kit also includes Torrington straight roller bearings, planetary thrust washers, Morse® drive chain, all snap rings, o-rings, shift fork pads, main housing to tail housing shim gasket, tailshaft housing bushing, oil pump hose, oil pump screen and original equipment quality seal. In addition it contains, front output slinger (late model only), spline seal, front output nut, RTV sealant, and threadlocker. Each kit is custom tailored for your specific NP241DLD transfer case from original equipment parts lists. Mostly Made in U.S.A. Some components imported
Select Year:

Select Engine:

Select Transmission:

Select Model:

Enter Your Transfer Case Assembly Number :


  
Check Out Now
Bearings
Click to Enlarge QU50176 Wide Input Ball Bearing is used on some 1994 to 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases (See Tech Note Below).Includes snap ring installed in outer race groove. This genuine original equipment bearing is imported.If used in your Transfer Case, this part is included in our application specific TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50176 page for more details and ordering information.

Dan the Gear Man Tech Note: For the 1994 to 1997 model years, New Process built NP241DLD Transfer Cases with two different, non-interchangeable Input Bearing widths. You need to either supply us with the build tag number along with the engine/transmission combination or physically verify if this bearing or QU50158 shown below is the correct bearing for your input shaft.
Click to Enlarge QU50158 Narrow Input Ball Bearing is used on some 1994 to 1997 Dodge Ram 2500 trucks with NP241DLD Transfer Cases (See Tech Note Below). Incudes snap ring installed in outer race groove. Made in U.S.A. If used in your Transfer Case, this part is included in our application specific TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50158 page for more details and ordering information.

Dan the Gear Man Tech Note: For the 1994 to 1997 model years, New Process built NP241DLD Transfer Cases with two different, non-interchangeable Input Bearing widths. You need to either supply us with the build tag number along with the engine/transmission combination or physically verify if this bearing or QU50176 shown above is the correct bearing for your input shaft.
Click to Enlarge QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup original equipment, unitized drawn cup bearing replaces QD10000 Bearing and QU50083 Sealing Plug. The one piece design of this bearing simplifies installation. Both this bearing and the QD10000/QU50083 combo were used in original equipment applications and they are functionally interchangeable on all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This Bearing fits in the back of the input shaft to support the front of the mainshaft (rear output shaft) Made in U.S.A. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50114 page for more details and ordering information.
QD10000 Optional, Mainshaft Front Pilot Bearing is used with QU50083 Plug. Both the QD10000/QU50083 combo and QU50114 1 Piece bearing were used in original equipment applications and are functionally interchangeable on all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This Bearing fits in the back of the input shaft to support the front of the mainshaft (rear output shaft) Made in U.S.A. Order QU50083 Sealing Plug below.

Please refer to QD10000 page for more details and ordering information.
QU50157 Front Output Front Ball Bearing for all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This bearing gets pressed in the front output bearing bore machined in the front transfer case half. The bearing is secured with QU10874 Snap Ring. Made in U.S.A. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50157 page for more details and ordering information.

QU50502 Front Output Rear Bearing for all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This original equipment caged needle roller bearing gets pressed in the front output bearing bore machined in the rear transfer case half. As an option, you can upgrade this bearing to QU10879 Heavy Duty bearing listed below. Made in U.S.A.

Please refer to QU50502 page for more details and ordering information.
Click to Enlarge QU10879 Optional, Heavy-Duty, Max Capacity, Front Output Rear Bearing for all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This max capacity, needle roller bearing has over 30% more needle rollers than the original equipment type QU50502 bearing which helps minimize deflection of the front output shaft under extreme loads. This bearing gets pressed in the front output bearing bore machined in the rear transfer case half. Made in U.S.A. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10879 page for more details and ordering information.
Check Out Now
Bushings
Click to Enlarge QU10130 Small Bore Genuine New Process Rear Output Bushing

Please refer to QU10130 page for more details and ordering information.

Check Out Now
Case Halves
QU50636 Dodge 1994-1997 NP241DLD Front Case Half

for most 1994 to 1997 Dodge Ram 2500 4x4 trucks with New Process NP241DLD Transfer Cases.

Please refer to QU50636 page for more details and ordering information.
QU50344 Rear Case Half is a genuine New Process Gear replacement part for all 1998-2002 New Process NP241DLD Transfer Cases. These brand new housings include a pre-installed QU50502 Front Output, Rear Needle Bearing. QU50344 Rear Case Half fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU50344 page for more details and ordering information.
Check Out Now
Case Parts
QU50501 Input Bearing Retainer is a genuine original equipment part. Due to numerous design changes in the molds used over the years, this new retainer may look different than your original retainer, but it will directly replace your damaged or broken retainer on all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases with NP241DLD Transfer Cases.

Please refer to QU50501 page for more details and ordering information.
  QU50419 New Process NP241DLD Transfer Case Rear Bearing Housing is a genuine New Process part for 1994 to 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases.
QU10189 NP241DLD Rear Extension Housing for 1994-1997 New Process NP241DLD Transfer Cases.
Check Out Now
Drive Chains
Transfer Case Drive Chains  Need a new drive chain for your transfer case? We stock premium quality Morse Hy-Vo® original equipment replacement chains. The best quality chain available for your transfer case. Genuine U.S.A. Made Morse Chains Made in U.S.A.

Transfer Case Drive Chain Applications for Ram chargers and Full Size 1/2 ton, 3/4 ton, and 1 ton pickups:
Links to other Web Pages
QU50071 Dodge NP241DLD Transfer Case Drive Chain 1994-1997 NP241DLD 1¼" wide

Please refer to QU50071 page for more details and ordering information.
Check Out Now
Input Shafts
Dodge used a total of eight different input shafts in NP241DLD transfer cases for the 1994 to 1997 model years. The differances included spline size, length, gear tooth profile and bearing thickness. We stock the most popular NP241DLD input shafts including three 29 spline and three 23 spline inputs.

Dan the Gear Man Tech Note: If you are unsure of what Input Shaft you need, or you are doing a transmission swap requiring a different spline Input, you MUST provide us with the year, engine, transmission, 8 digit Assembly number begining with 5209 or 5210 found on the round ID tag affixed to the back case half, plus the spline count and overall length of your input shaft!

 Link to Our Dodge Web Page Index

QU50637 1994-1996 23 Spline Input Shaft uses QU50176 Wide Input Bearing. This USA made, genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly number 52098503 and 52098675.

QU50638 1994-1997 23 Spline Input Shaft uses QU50158 Narrow Input Bearing. This USA made, genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly numbers 52105335 and 52105368.

QU50639 1994-1996 23 Spline Input Shaft uses QU50176 Wide Input Bearing. This USA made, genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly number 52099041.

Click to Enlarge QU10699 29 Spline Input Shaft uses QU50158 Narrow Input Bearing. This USA made, genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore.  Fits Dodge 1996-1997 NP241DLD Transfer Case assembly numbers 52105336 and 52105370.


Click to Enlarge QU10889 29 Spline Input Shaft uses QU50176 Wide Input Bearing. This USA made, genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore. Fits Dodge 1996-1997 NP241DLD Transfer Case assembly numbers 52098504 and 52098676.

QU50477 29 Spline Input Shaft for 1994-1996 NP241 Transfer Cases with First Design Planetary Teeth uses QU50176 Wide Input Bearing. Imported. Order either QU50083 Sealing Plug plus QD10000 Mainshaft Pilot Bearing OR QU50114 One piece unitized Pilot Bearing/Cup separately. Fits Dodge 1994-1997 NP241DLD Transfer Case assembly number 52099035
Check Out Now
Miscellaneous

 
Links to other Web Pages
Click to Enlarge

QU11044 Trans Plug

Please refer to QU11044 page for more details and ordering information.
Click to Enlarge QU10569 Central Axle Disconnect (CAD) Vacuum Switch screws into the front case half, above the internal shift cam on all 1994, 1995, 1996, and 1997 Dodge Ram 2500 trucks all of which were built with vacuum controlled Central Axle Disconnect (CAD) front drive axles.

Please refer to QU10569 page for more details and ordering information
Check Out Now
Oil Pumps and Oil Pump Pickup Parts
Click to Enlarge QU10673 Dodge NP241DLD Transfer Case Oil Pump Pickup Connector Hose connects the QU10674 Oil Pickup Filter Screen to QU10823 Oil Pump Feed Tube on your NP241DLD Transfer Case. This genuine New Process Hose has the correct flexibility and oil resistance needed for long life. QU10673 Oil Pump Pickup Connector Hose fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10673 page for more details and ordering information.

Dan the Gear Man® Tech Note: If you don't want to risk burning your Transfer Case up, don't replace this little guy with inexpensive fuel line hose or similar products.  You risk a cracked hose which will lead to oil pump and mainshaft failure.
Click to Enlarge QU10674 Dodge NP241 DLD Transfer Case Oil Pickup Screen is a genuine New Process Gear replacement part. Your Oil Screen is located in the bottom of the case just above the chip magnet. The plastic screen filters out chips and crud from the oil before it gets to the pump. QU10674 Oil Pump screen fits all 1994 to 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDHDL NP241DHD Master Overhaul Kit shown at the top of this page.
Click to Enlarge
 QU10802 Dodge Ram 2500 New Process NP241DLD Transfer Case Oil Pump Feed Tube to Oil Pump O-Ring seals the connection between your QU50423 oil pump and QU10823 Oil Pump Feed Tube. QU10802 Oil Pump O-Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10802 page for more details and ordering information.
Click to Enlarge
 QU10823 Dodge NP241DLD Transfer Case Steel Oil Pump Feed Tube is used to transfer oil from the QU10674 Pickup Screen to QU50423 Oil Pump. Genuine original equipment part. QU10823 Oil Pump Tube fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer cases.

Dan the Gear Man® Tech Note: You will often find original Pickup Tubes worn from slapping against the cases that keep it from flopping around. If your Pickup Tube is damaged, REPLACE IT!  It is crazy to chance wrecking your transfer case due to oil starvation!

Please refer to QU10823 page for more details and ordering information.
Click to Enlarge QU50423 Dodge NP241DLD Transfer Case Oil Pump

Please refer to QU50423 page for more details and ordering information.
Check Out Now
O-Rings
Click to Enlarge QU10824 Dodge Ram 2500 New Process NP241DLD Transfer Case Sector Shaft Outer Seal protects QU10825 Sector Shaft Inner O-Ring from road splash and grit. This genuine New Process Gear plastic Sector Shaft (Shift Cam) Outer Seal fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10824 page for more details and ordering information.
Click to Enlarge QU10825 Dodge Ram 2500 New Process NP241DLD Transfer Case Sector Shaft Inner O-Ring seals the Sector (Shift Cam) Shaft to keep oil in and water out. QU10825 Sector Shaft (Shift Cam) Shaft O-Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10825 page for more details and ordering information.
Click to Enlarge QU10800 Dodge Ram 2500 New Process NP241DLD Transfer Case Poppet Plug or Vacuum Switch to Case O-Ring Two of these O-Rings are used on each NP241DLD Transfer Case. Use one O-Ring to seal QU11016 Poppet Plug and one to seal QU10569 Vacuum Switch. QU10800 Poppet or Switch O-Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer cases. Order two per transfer case. Two of these O-Rings are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to to QU10800 page for more details and ordering information.
Check Out Now
Output Flanges and Yokes
QK2006 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Flange Kit for fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks. Kit includes QU50043 Output Flange, TK10513 Spline Seal, QU10512 Flange Nut, QU10646 Slinger, QU40366 Seal, and Threadlocker. Order QU10806 Bolts to secure driveshaft.
QU40498 Dodge Ram 2500 New Process NP241DLD Transfer Case Slip Yoke Assembly with Dampener for 1994 to 1997 NP241DLD Transfer Cases

 

 
QU40472 Dodge Ram 2500 New Process NP241DLD Transfer Case Slip Yoke without Dampener for 1994-1997 NP241DLD Transfer Cases

 

QU50043 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output CV Flange Yoke is a genuine original equipment replacement part for all 1994 to 1997 HP241DHD Transfer Cases.
Check Out Now
Output Shafts

QU50353 Dodge Ram 2500 New Process NP241DLD Transfer Case 32 Spline NP241DLD Mainshaft (Rear Output Shaft) for 1994-1997 Dodge Ram 2500 is a genuine original equipment replacement part. Made in U.S.A.
$381.05 or Save 3% by purchasing Online for only $369.95

Enter Year:

Enter Truck Model:

Enter Engine:

Enter Transmission:

Enter Assembly Number:



QU50505 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Shaft

Please refer to QU50505 page for more details and ordering information.
Check Out Now
Planetary Assemblies
Click to Enlarge QU50153 6 Pinion Planetary Carrier for 241DLD Transfer Cases

Please refer to QU50153 page for more details and ordering information.
Check Out Now
Poppet Parts
Click to Enlarge QU10800 Dodge Ram 2500 New Process NP241DLD Transfer Case Poppet Plug or Vacuum Switch to Case O-Ring Two of these O-Rings are used on each NP241DLD Transfer Case. Use one O-Ring to seal QU11016 Poppet Plug and one to seal QU10569 Vacuum Switch. QU10800 Poppet or Switch O-Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases . Order two per transfer case. Two of these O-Rings are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to to QU10800 page for more details and ordering information.
Click to Enlarge QU11016 Dodge Ram 2500 New Process NP241DLD Transfer Case Poppet Plug is a genuine, original equipment New Process Gear replacement part and it includes QU10800 O-Ring. QU11016 Poppet Plug fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases .

Please refer to QU11016 page for more details and ordering information.
Click to Enlarge QU11027 Dodge Ram 2500 New Process NP241DLD Transfer Case Poppet Spring is a genuine original equipment New Process Gear compression type spring that directly replaces your weak or broken Poppet Spring and restores positive engagement Poppet Plunger and Shift Cam Plate. QU11027 Poppet Spring fits all v Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU11027 page for more details and ordering information.
Click to Enlarge QU11018 Dodge Ram 2500 New Process NP241DLD Transfer Case Poppet Plunger is a genuine New Process gear replacement part. Not a common part to fail, but when the tip wears, the transfer case will have a tendency to jump out of gear. QU11018 Poppet Plunger fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU11018 page fro more details and ordering information.
Check Out Now
Seals
Click to Enlarge QU10857 Dodge Ram 2500 New Process NP241DLD Transfer Case Genuine New Process Input Seal replaces earlier designs on all 1994-1997 Dodge NP241DLD series Transfer Cases. Seal features raised rubber outer sealing ring to seal against retainer chamfer and high-temp resistant Viton seal lip with outer wiper.  QU10857 INP241DLD Input Seal fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10857 page for more details and ordering information.
QU50177 Dodge Ram 2500 New Process NP241DLD Transfer Case Genuine New Process Oil Pump Seal is an exact original equipment manufacturer replacement Seal. QU50177 Oil Pump Seal fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50177 page for more details and ordering information.
Click to Enlarge QU10610 Dodge Ram 2500 New Process NP241DLD Transfer CaseBooted Rear Output Seal is a genuine USA made New Process part for all 1994-1997 NP241DLD Transfer Cases.

Please refer to QU10610 page for more details and ordering information.
QU40366 Flanged Front Output Seal for all 1994-1997 Dodge NP241 series Transfer Cases.

Please refer to QU40366 page for more details and ordering information.

Dan the Gear Man® Tech Note: This is the seal I prefer to use over the original New Process Seal because the flanged design is easier to install and remove, plus setting the seal depth is fool-proof, unlike the OE design that requires the seal being precisely installed of a depth of no less than.0.080" deep, but no more than 0.100"deep.
NP205 32 Spline Yoke and Shaft SealClick to Enlarge TK10513 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Shaft Spline Seal is approximately 0.182" thick with 32 splines.

Please refer to TK10513 page for more details and ordering information.
Check Out Now
Shift Forks and Shift Hubs
Shift Forks are genuine New Process/New Venture components for maximum durability and precise fit. Shift fork tip wear is fairly common in 205 and 241 transfer cases.  241 forks that need replacement are often the victim of low/improper lubrication, broken snap rings, or bearing wear.  Early 241 Range Forks have replaceable fork pads;  late ones have molded, non-replaceable pads. 

Range Forks are one of the most common hard parts requiring replacement in NP241 series transfer cases. New Process used two different range forks in 1994-2002 241 series transfer cases making it a bit more difficult to pre-order a fork prior to transfer case disassembly unless the transfer case tag number or year is positively known.
Links to other Web Pages
QU50144 Dodge Ram 2500 New Process NP241DLD Transfer Case Cast Iron Range Fork Genuine New Process original equipment Range Fork fits all 1994-1997 Dodge NP241DLD Transfer Cases.

Please refer to QU50144 page for more details and ordering information.
Click to Enlarge QU10929 Dodge Ram 2500 New Process NP241DLD Transfer Case Mode Fork and Rod (no pads) Genuine USA made Cast Iron Mode Fork with Shift Rod fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU10929 page for more details and ordering information.

If you need pads, order 2-QU10164 and 1-QU10574 below.
QU50152 Dodge Ram 2500 New Process NP241DLD Transfer Case Range Shift Hub

Please refer to QU50152 page for more details and ordering information.

 
Check Out Now
Shift Parts
Click to Enlarge QU10589 Dodge Ram 2500 New Process NP241DLD Transfer Case Shift Linkage Grommet for either end of the transfer case shift rod that connects your floor-mounted shift lever with the transfer case. Genuine original equipment New Process Gear replacement part. Requires 2 Bushings per vehicle. QU10589 Shift Linkage Grommet fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10589 page for more details and ordering information.

May be either green or black in color

Click to Enlarge QU10164 Dodge Ram 2500 New Process NP241DLD Transfer Case Mode Fork Shift Pad fits the tips of all QU10929 1994-1997 Dodge 241DHD series Mode Forks. These genuine, original equipment New Process gear pads are tough and durable. Requires 2 per Fork. QU10164 Range Fork Tip Pad fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.  Two of these parts are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10164 page for more details and ordering information.

Dan the Gear Man® Tech Note: Unlike most aftermarket pads, these original equipment parts are not brittle or subject to premature wear and breakage.  We see durability problems with aftermarket shift fork pads for virtually all 4x4 transmission and transfer case applications.
Click to Enlarge QU10574 Dodge Ram 2500 New Process NP241DLD Transfer Case Mode Fork Center Pad.  Genuine New Process Pad fits all 1994-1997 Dodge NP241 series Transfer Case Range Forks. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10574 page for more details and ordering information.

Dan the Gear Man® Tech Note: The cast iron Range Fork is the larger of the two forks and it is permanently attached to the rail.
Click to Enlarge QU10875 Dodge Ram 2500 New Process NP241DLD Transfer Case Range Fork Center Shift Pad for 1994-1997 Dodge NP241 series Transfer Cases.  This Pad fits only fits Cast Iron Forks.

Please refer to QU10875 page for more details and ordering information.

*Will Not fit 1998-2002 aluminum Range Fork*
Click to Enlarge QU10824 Dodge Ram 2500 New Process NP241DLD Transfer Case Sector Shaft Outer Seal retains and protects QU10825 O-Ring. This genuine, original equipment New Process gear seal blocks road grit from damaging the sector shaft or o-ring. QU10824 Sector Shaft Outer Seal fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases plus. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10824 page for more details and ordering information.
Click to Enlarge QU10825 Dodge Ram 2500 New Process NP241DLD Transfer Case Sector Shaft inner O-Ring seals around the Sector Shaft to keep oil in and water out. QU10825 Sector Shaft Inner O-Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10825 page for more details and ordering information.
Check Out Now
Slingers
Click to Enlarge QU10646 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Slinger for all 1994-1997 Dodge NP241DLD Front Output Flanges.

Please refer to QU10646 page for more details and ordering information.
Check Out Now
Small Parts
Click to Enlarge QU10512 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Flange Lock Nut fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10512 page for more details and ordering information.
Click to Enlarge QU10572 Dodge Ram 2500 New Process NP241DLD Transfer Case Input Shaft to Planetary Thrust Washer Two of these genuine New Process Gear original equipment Thrust Washers are used between the Input Gear and Planetary Assembly. QU10572 fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10572 page for more details and ordering information.
QU10971 Dodge Ram 2500 New Process NP241DLD Transfer Case Transfer Case Mounting Stud
QU50083 Dodge Ram 2500 New Process NP241DLD Transfer Case Sealing Plug for Input Shafts is used with QD10000 optional Mainshaft Pilot Bearing to prevent oil from leaking through the inside of the Input Shaft. QU50083 fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU50083 page for more details and ordering information.

Check Out Now
Snap Rings
Click to Enlarge QU10893 Dodge Ram 2500 New Process NP241DLD Transfer Case Input Shaft to Bearing Snap Ring fits in the snap ring slot machined in your input shaft and it is installed after your push the shaft through the Input Bearing. QU10893 genuine NPG Input Bearing to Input Shaft Snap Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10893 page for more details and ordering information.
Click to Enlarge QU10814 Dodge Ram 2500 New Process NP241DLD Transfer Case Planetary Snap Ring secures the Input Shaft and Planetary Thrust Washers inside QU50153 Planetary Assembly. QU10814 genuine NPG Planetary Snap Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10814 page for more details and ordering information.
Click to Enlarge QU10872 Dodge Ram 2500 New Process NP241DLD Transfer Case Synchro Hub to Mainshaft Snap Ring is used to hold the Synchronizer Hub in place on the Mainshaft. QU10872 genuine NPG Synchronizer Hub to Mainshaft Snap Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10872 page for more details and ordering information.
Click to Enlarge QU10820 Dodge Ram 2500 New Process NP241DLD Transfer CaseSynchronizer Strut Tension Spring Two of these springs are used in each NP241DLD to apply tension to the three QU10821 Synchro struts or keys. QU10820 genuine NPG Synchro Tension Spring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10820 page for more details and ordering information
Click to Enlarge QU10873 Speedometer Retaining Snap Ring for Dodge 1994-1997 NP241DLD Transfer Cases

Please refer to QU10873 page for more details and ordering information.
Click to Enlarge QU10874 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Shaft Bearing to Front Case Snap Ring is used to lock QU50157 Front Output Shaft Front Bearing in place in the front case half. QU10874 Genuine NPG Front Output to Front Case Snap Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10874 page for more details and ordering information.
Click to Enlarge QU10818 Dodge Ram 2500 New Process NP241DLD Transfer CaseFront Output Sprocket to Front Output Shaft Snap Ring fits in a groove machined in QU50505 Front Output Shaft to secure QU50513 Driven Sprocket in place. QU10818 Genuine NPG Snap Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10818 page for more details and ordering information.
Click to Enlarge QU10816 Dodge Ram 2500 New Process NP241DLD Transfer Case Rear Output Shaft to Rear Output Bearing Snap Ring

Please refer to QU10816 page for more details and ordering information.
Check Out Now
Speedometer Parts
Click to Enlarge QU10678 O-Ring, Speedometer Output. This o-ring seals between the 2" speedometer output carrier and the tailshaft housing on all 1994-1997 Dodge NP241DLD Transfer Cases.

Please refer to QU10678 page for more details and ordering information.
Click to Enlarge QU10873 Speedometer Retaining Snap Ring for Dodge all NP241DLD Transfer Cases

Please refer to QU10873 page for more details and ordering information.
Check Out Now
Sprockets
There typically is no reason to replace the sprockets on Dodge NP241DLD and NP241DHD Transfer Cases unless, the unit had either lubrication issues or an extremely worn chain. But, if you do need one or both sprockets, we have genuine, USA made, original equipment New Process Sprockets in stock. These American made parts are not cheap, but the accuracy, metal quality and precision machining of these genuine NPG sprockets is first class and far superior to cheap offshore imitations sold by others. Links to other Web Pages
Click to Enlarge QU50355 Upper Chain (Drive) Sprocket for Dodge NP241DLD Transfer Case
$307 or Save 3% by purchasing Online for only $298.06


QU50513 Lower (Driven) Sprocket for Dodge NP241DLD Transfer Case

Please refer to QU50513 page for more details and ordering information.
Check Out Now
Synchronizer Parts
Click to Enlarge QU10820 Synchronizer Strut Tension Spring Two of these genuine NPG springs are used in each NP241DLD to apply tension to the three QU10821 Synchro struts or keys. QU10820 Synchro Tension Spring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10820 page for more details and ordering information.
Click to Enlarge QU10821 Synchro Strut Three of these genuine original equipment New Process Gear Struts or Keys are used in every NP241DLD Transfer Case to transfer tension from QU10820 Spring to QU50354 Synchronizer Sleeve. Made in. U.S.A. Three of these pars are included in our TK2500CDLDE NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10821 page for more details and ordering information.
Click to Enlarge QU10819 Dodge Ram 2500 New Process NP241DLD Transfer Case Synchronizer Blocking Ring is a genuine New Process Gear Replacement Part. Since most people do not use 4x4 all that often, wear is not usually an issue with these Blocking Rings, but of course some will need to replaced for one reason or another. The tapered inside of the ring fits a matching taper on QU50355 Upper Sprocket. QU10819 Synchronizer Blocking Ring fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer cases.

Please refer to QU10819 page for more details and ordering information.
Click to Enlarge QU50354 Dodge Ram 2500 New Process NP241DLD Transfer Case Synchronizer Sleeve is a genuine New Process Gear Replacement Part. Actuated by QU10929 Mode Fork, this part will rarely need replacement unless there is an underlying problem such as broken Shift Fork Pads that inhibit smooth shifting between 4x2 and 4x4 modes. QU50354 Synchronizer Sleeve fits all 1994, 1995, 1996, and 1997 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer cases.

Please refer to QU50354 page for more details and ordering information.
Check Out Now
<
Tools
     
QT2050 1994-1997 NP241DLD Transfer Case Rear Output Bushing Remover and Installer for all Dodge NP241DLD Transfer Cases. Change the rear output bushing on your transfer case the easy way! 
     
Check Out Now
(continued from above) all automatic trucks regardless of their engine have a female 23 spline input shaft.  Whereas, all manual transmission trucks with a Cummins Diesel or Gas V10 engine will have a female 29 spline input shaft. Every NP241DLD transfer case will have two-piece tailshaft housing and have a 1-3/8" diameter 32 spline rear output shaft. The NP241DHD uses a 1-1/4" wide drive chain and does not have a provision to mount a Power Take Off (PTO). The 1997 and earlier models have a mechanical speedometer output that drives an external electronic sender.

During the early years of 241DLD production, two different cuts of planetary gear teeth were used. When swapping parts between cases, the original equipment Input Shaft, Planetary, and Annulus Ring must all have the same tooth profile. Other differences between various versions of the 1994-1997 NP241DLDinclude input bearing width, input shafts, and case castings.