Parts for New Process 241DLD Transfer Cases in 1998-2002 Dodge Ram 2500 and Ram 3500 4x4 Trucks
We stock a full line of original equipment parts for the New Venture NP241DLD Transfer Cases used in 1998 to 2002 Dodge Ram 2500 4x4 trucks. Also see our 1998-2002 NP241DHD, 1994-1997 NP241DHD, and 1994-1997 NP241DLD web pages. The NP241DLD and NP241DHD differ considerably from earlier NP241D transfer cases used from 1987 to 1993 and the second generation NV241D introduced for the 2002 Ram 1500.

Starting in 1994, the stock Ram 2500 transfer case was the NV241DLD (Dodge Light Duty). Optional on the 2500 and standard on the 3500 was the NV241DHD (Dodge Heavy Duty). There were numerous design changes in the NP241DLD/DHD (continued below)

Bearing and Master Overhaul Kits

 

 

 

 


Click to enlarge

 TK2500CDLDL Torque King® Master NP241 Overhaul Kit is the absolutely highest quality and most complete NP241DLD transfer case overhaul kit available for your 1998-2002 Dodge Ram 2500 or Dodge Ram 3500 4x4 truck bar none. Kit includes Original Equipment and U.S.A. made ball bearings (Rear output bearings on 1998-up 241DLD and wide input bearings for current production use imported genuine original equipment replacement parts). This kit also includes Torrington straight roller bearings, planetary thrust washers, Morse® drive chain, all snap rings, o-rings, shift fork pads, main housing to tail housing shim gasket, tailshaft housing bushing, oil pump hose, oil pump screen and original equipment quality seal. In addition it contains, front output slinger (late model only), spline seal, front output nut, RTV sealant, and threadlocker. Each kit is custom tailored for your specific NP241DLD transfer case from original equipment parts lists. Mostly Made in U.S.A. Some components imported

Select Year:

Select Engine:

Select Transmission:

Enter Your Transfer Case Assembly Number:


  
Check Out Now
Bearings
Click to Enlarge QU50158 Narrow Input Ball Bearing is used on all 1998 and 1999 Dodge Ram 2500 4x4 trucks. Incudes snap ring installed in outer race groove. This part is included in our application specific TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50158 page for more details and ordering information.
Click to Enlarge QU50176 Wide Input Ball Bearing is used on all 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks. Includes snap ring installed in outer race groove. This genuine original equipment bearing is imported. This part is included in our application specific TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50176 page for more details and ordering information.
Click to Enlarge QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup is original equipment, unitized drawn cup bearing replaces QD10000 Bearing and QU50083 Sealing Plug. The one piece design of this bearing simplifies installation. Both this bearing and the QD10000/QU50083 combo were used in original equipment applications and they are functionally interchangeable on all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks . This Bearing fits in the back of the input shaft to support the front of the mainshaft (rear output shaft) This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50114 page for more details and ordering information.
QD10000 Optional, Mainshaft Front Pilot Bearing is used with QU50083 Plug. Both the QD10000/QU50083 combo and QU50114 1 Piece bearing were used in original equipment applications and are functionally interchangeable on all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases This Bearing fits in the back of the input shaft to support the front of the mainshaft (rear output shaft) Made in U.S.A. Order QU50083 Sealing Plug below.

Please refer to QD10000 page for more details and ordering information.
QU50157 Front Output Front or Rear Output Ball Bearing for all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks. For front output applications, QU50157 bearing gets pressed in the front output bearing bore machined in the front transfer case half and is secured with QU10874 Snap Ring. When used as a Rear Output Bearing, the matching Snap Ring is QU10816. Made in U.S.A. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50157 page for more details and ordering information.

QU50502 Front Output Rear Bearing for all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks This original equipment caged needle roller bearing gets pressed in the front output bearing bore machined in the rear transfer case half. As an option, you can upgrade this bearing to QU10879 Heavy Duty bearing listed below. Made in U.S.A.

Please refer to QU50502 page for more details and ordering information.
Click to Enlarge QU10879 Optional, Heavy-Duty, Max Capacity, Front Output Rear Bearing for all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This max capacity, needle roller bearing has over 30% more needle rollers than the original equipment type QU50502 bearing which helps minimize deflection of the front output shaft under extreme loads. This bearing gets pressed in the front output bearing bore machined in the rear transfer case half. Made in U.S.A. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10879 page for more details and ordering information.
Check Out Now
Bushings
Click to Enlarge QU10130 Small Bore Genuine New Process Rear Output Bushing

Please refer to QU10130 page for more details and ordering information.

Check Out Now
Case Halves
QU50636 Dodge 1998-2002 NP241DLD Transfer Case Front Case Half

for 1998 to 2002 Dodge Ram 2500 4x4 trucks with New Process NP241DLD Transfer Cases.

 
QU50344 Rear Case Half is a genuine New Process Gear replacement part for all 1998-2002 New Process NP241DLD Transfer Cases. These brand new housings include a pre-installed QU50502 Front Output, Rear Needle Bearing. QU50344 Rear Case Half fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU50344 page for more details and ordering information.
Check Out Now
Case Parts
Click to Enlarge QU11049 Rear Retainer

Please refer to QU11049 page for more details and ordering information.
QU10189 NP241DLD Rear Extension Housing for 1998-2002 New Process NP241DLD Transfer Cases.
QU50501 Input Bearing Retainer is a genuine original equipment part. Due to numerous design changes in the molds used over the years, this new retainer may look different than your original retainer, but it will directly replace your damaged or broken retainer on all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU50501 page for more details and ordering information.
Check Out Now
Drive Chains
Transfer Case Drive Chains  Need a new drive chain for your transfer case? We stock premium quality Morse Hy-Vo® original equipment replacement chains. The best quality chain available for your transfer case. Genuine U.S.A. Made Morse Chains Made in U.S.A.

Transfer Case Drive Chain Applications for Ram chargers and Full Size 1/2 ton, 3/4 ton, and 1 ton pickups:
Links to other Web Pages
QU50071 Dodge Ram 2500 New Process NP241DLD Transfer Case Drive Chain 1987-2002 NP241DLD 1¼" wide

Please refer to QU50071 page for more details and ordering information.
Check Out Now
Input Shafts
Dodge used a total of six different input shafts in NP241DLD transfer cases for the 1998 to 2002 model years. The differances included spline size, length, and bearing thickness. We stock all four 23 spline and the two 29 spline NP241DLD genuine original equipment input shafts.

Dan the Gear Man Tech Note: If you are unsure of what Input Shaft you need, or you are doing a transmission swap requiring a different spline Input, you MUST provide us with the year, engine, transmission, 8 digit Assembly number begining with 5210 found on the round ID tag affixed to the back case half, plus the spline count and overall length of your input shaft!

 Link to Our Dodge Web Page Index

QU50637 1999.5-2000 Dodge Ram 2500 NP241DLD 23 Spline Input Shaft uses QU50176 Wide Input Bearing. This USA made, genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly number 52105023AB.
QU50638 1998-1999 Dodge Ram 2500 NP241DLD 23 Spline Input Shaft uses QU50158 Narrow Input Bearing. This USA made, genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly number 52105023.
QU50640 1998-1999 Dodge Ram 2500 NP241DLD 23 Spline Input Shaft uses QU50158 Narrow Input Bearing. This USA made, genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly number 52105025.
QU10179 1999.5-2002 Dodge Ram 2500 New Process NP241DLD Transfer Case 23 Spline Input Shaft uses QU50176 Wide Input Bearing. This USA made, genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore. Fits Dodge NP241DLD Transfer Case assembly numbers 52105025AB, 52105025AC, and 52105025AD.

 

QU10699 1998-1999 29 Dodge Ram 2500 NP241DLD Spline Input Shaft uses QU50158 Narrow Input Bearing. This USA made, genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore.  Fits Dodge NP241DLD Transfer Case assembly number 52105024.



QU10889 1999.5-2002 Dodge Ram 2500 NP241DLD 29 Spline Input Shaft uses QU50176 Wide Input Bearing. This USA made, genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore. Fits Dodge NP241DLD Transfer Case assembly numbers 52105024AB, 52105024AC, and 52105024AD.


Check Out Now
Miscellaneous

Replacing damaged or worn small parts is often the difference between a first class, long-term repair and a short lived nightmare. In this section are the small parts and accessory items that do not neatly fit under our other parts headings.
Links to other Web Pages
QU10939 1998-2002 Dodge NP241DLD Transfer Case Drain or Fill Plug is a genuine, original equipment New Process redesigned plug to replace either (or both) the drain and fill plugs on your 241DLD Transfer Case. Cadmium plated Plug has pre-applied sealant on threads and hex drive hole.
QU10569 1998-2002.5 Dodge NP241DLD Transfer Case Central Axle Disconnect (CAD) Vacuum Switch screws into the front case half, above the internal shift cam on all 1998-2002.5 Dodge Ram 2500 and Dodge Ram 3500 trucks with vacuum controlled Central Axle Disconnect (CAD) front drive axles.

QU11050 Transfer Case Indicator Switch screws into the front case half, above the internal shift cam on all 2002.5 Dodge Ram 2500 and Dodge Ram 3500 trucks WITHOUT vacuum controlled Central Axle Disconnect (CAD) front drive axles.
TK10586 1998-2002 Dodge NP241DLD Transfer Case Transfer Case Rear Housing Shim Gasket with Seal Ring is a genuine New Process Gear original equipment, dual function part that both seals and properly spaces the tailshaft extension housing from the rear case half. The raised rubber ring provides a leakproof seal and the precision thickness of the metal shim gasket controls the location of the mainshaft which minimizes the chances for premature shift fork and bearing failures. Made in U.S.A.
QU10806 Grade 8 Bolt with Attached Washer.  Four of these special Bolts are needed to attach the driveshaft to the transfer case. 
QU90005 RTV Sealant for sealing between the mating flanges of the case castings.
Check Out Now
Oil Pumps and Oil Pump Pickup Parts
Clcik to Enlarge QU10674 Oil Pickup Screen is a genuine New Process Gear replacement part. Your Oil Screen is located in the bottom of the case just above the chip magnet. The plastic screen filters out chips and crud from the oil before it gets to the pump. QU10674 Oil Pump screen fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Click to Enlarge
 QU10673 Oil Pump Pickup Connector Hose connects the QU10674 Oil Pickup Filter Screen to QU10823 Oil Pump Feed Tube on your NP241DHD Transfer Case. This genuine New Process Hose has the correct flexibility and oil resistance needed for long life. QU10673 Oil Pump Pickup Connector Hose fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10673 page for more details and ordering information.

Dan the Gear Man® Tech Note: If you don't want to risk burning your Transfer Case up, don't replace this little guy with inexpensive fuel line hose or similar products.  You risk a cracked hose which will lead to oil pump and mainshaft failure.
Click to Enlarge
 QU10802 Oil Pump Feed Tube to Oil Pump O-Ring seals the connection between your QU50423 oil pump and QU10823 Oil Pump Feed Tube. QU10802 Oil Pump O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10802 page for more details and ordering information.
Click to Enlarge
 QU10823 Steel Oil Pump Feed Tube is used to transfer oil from the QU10674 Pickup Screen to QU50423 Oil Pump. Genuine original equipment part. QU10823 Oil Pump Tube fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer cases.

Dan the Gear Man® Tech Note: You will often find original Pickup Tubes worn from slapping against the cases that keep it from flopping around. If your Pickup Tube is damaged, REPLACE IT!  It is crazy to chance wrecking your transfer case due to oil starvation!

Please refer to QU10823 page for more details and ordering information.
Click to Enlarge QU50423 Oil Pump for DLD and Early DHD

Please refer to QU50423 page for more details and ordering information.
Check Out Now
O-Rings
Click to Enlarge QU10824 Sector Shaft Outer Seal protects QU10825 Sector Shaft Inner O-Ring from road splash and grit. This genuine New Process Gear plastic Sector Shaft (Shift Cam) Outer Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10824 page for more details and ordering information.
Click to Enlarge QU10825 Sector Shaft Inner O-Ring seals the Sector (Shift Cam) Shaft to keep oil in and water out. QU10825 Sector Shaft (Shift Cam) Shaft O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10825 page for more details and ordering information.
Click to Enlarge QU10800 Poppet Plug or Vacuum Switch to Case O-Ring Two of these O-Rings are used on each NP241DLD Transfer Case. Use one O-Ring to seal QU11016 Poppet Plug and one to seal QU10569 Vacuum Switch (1998-2002.5 with CAD) or QU11050 Indicator Switch (2002.5 without CAD). QU10800 Poppet or Switch O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases Order two per transfer case. Two of these O-Rings are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to to QU10800 page for more details and ordering information.
Check Out Now
Output Flanges and Yokes
Click to enlarge QK2037 Transfer Case Front Output Flange Kit for all 1998-2002  Dodge with New Venture NP241DLD Transfer Cases in Ram Full Size Trucks. Includes QU10885 Front CV Output Flange, TK10513 Spline Seal, QU10512 Flange Nut, QU10801 Front Output Seal, and Threadlocker. Order QU10806 Bolts to secure driveshaft.
QU40813 Rear Output Yoke

for all 1998 to 2002 NP241DLD Transfer Cases

Click to enlarge 		QU10885 Front CV Flange Yoke Assembly
Check Out Now
Output Shafts
QU50603 Mainshaft 241d 32 Spline no speedo
$432.97 or Save 3% by purchasing Online for only $419.97


QU50505 Front Output Shaft for 241DLD Transfer Cases

Please refer to QU50505 page for more details and ordering information.
Check Out Now
Planetary Assemblies
Click to Enlarge QU50153 6 Pinion Planetary Carrier for 241DLD Transfer Cases

Please refer to QU50153 page for more details and ordering information.
Check Out Now
Poppet Parts
Click to Enlarge QU10800 Poppet Plug or Vacuum Switch to Case O-Ring Two of these O-Rings are used on each NP241DLD Transfer Case. Use one O-Ring to seal QU11016 Poppet Plug and one to seal QU10569 Vacuum Switch. QU10800 Poppet or Switch O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Order two per transfer case. Two of these O-Rings are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to to QU10800 page for more details and ordering information.
Click to Enlarge QU11016 Poppet Plug is a genuine, original equipment New Process Gear replacement part and it includes QU10800 O-Ring. QU11016 Poppet Plug fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU11016 page for more details and ordering information.
Click to Enlarge QU11027 Poppet Spring is a genuine original equipment New Process Gear compression type spring that directly replaces your weak or broken Poppet Spring and restores positive engagement Poppet Plunger and Shift Cam Plate. QU11027 Poppet Spring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU11027 page for more details and ordering information.
Click to Enlarge QU11018 Poppet Plunger is a genuine New Process gear replacement part. Not a common part to fail, but when the tip wears, the transfer case will have a tendency to jump out of gear. QU11018 Poppet Plunger fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU11018 page fro more details and ordering information.
Check Out Now
Seals
Click to Enlarge QU10857 Genuine New Process Input Seal replaces earlier designs on all 1998-2002 Dodge NP241DLD series Transfer Cases. Seal features raised rubber outer sealing ring to seal against retainer chamfer and high-temp resistant Viton seal lip with outer wiper.  QU10857 INP241DLD Input Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10857 page for more details and ordering information.
QU50177 Genuine New Process Oil Pump Seal is an exact original equipment manufacturer replacement Seal. QU50177 Oil Pump Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50177 page for more details and ordering information.
Click to Enlarge QU10610 Booted Rear Output Seal is a genuine USA made New Process part for all 1998-2002 NP241DLD Transfer Cases.

Please refer to QU10610 page for more details and ordering information.
QU50171 Booted Rear Output Seal fits all 1998-2002 NP241DLD Transfer Cases which all have a slip yoke that is approximately 2-3/16" in diameter. QU50071 Rear Output Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU50171 page for more details and ordering information.
Click to Enlarge QU10801 Front Output Seal with Wiper for all 1998-2002 Dodge NP241DLD Transfer Cases. This is an excellent, genuine original equipment seal that is used in conjunction with QU10639 combination Slinger/Wear Sleeve. QU10801 Front Output Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10801 page for more details and ordering Information.
NP205 32 Spline Yoke and Shaft SealClick to Enlarge TK10513 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Spline Seal is approximately. 0.182" thick with 32 splines.

Please refer to TK10513 page for more details and ordering information.
Check Out Now
Shift Forks and Shift Hubs
Shift Forks are genuine New Process/New Venture components for maximum durability and precise fit. Shift fork tip wear is fairly common in 205 and 241 transfer cases.  241 forks that need replacement are often the victim of low/improper lubrication, broken snap rings, or bearing wear.  Early 241 Range Forks have replaceable fork pads;  late ones have molded, non-replaceable pads. 

Range Forks are one of the most common hard parts requiring replacement in NP241 series transfer cases. New Process used two different range forks in 1994-2002 241 series transfer cases making it a bit more difficult to pre-order a fork prior to transfer case disassembly unless the transfer case tag number or year is positively known.
Links to other Web Pages
QU50078 Range Shift Fork Aluminum NP241DLD Range Fork with molded shift fork pads is genuine a New Process part. Fits 1998-2002  transfer cases. QU50078 Range Fork fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU50078 page for more details and ordering information.
Click to Enlarge QU10929 Mode Fork and Rod (no pads) Genuine USA made Cast Iron Mode Fork with Shift Rod fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU10929 page for more details and ordering information.

If you need pads, order 2-QU10164 and 1-QU10574 below.
QU50152 NV241DLD Range Shift Hub

Please refer to QU50152 page for more details and ordering information.

 
Check Out Now
Shift Parts
Click to Enlarge QU10589 Shift Linkage Grommet for either end of the transfer case shift rod that connects your floor-mounted shift lever with the transfer case. Genuine original equipment New Process Gear replacement part. Requires 2 Bushings per vehicle. QU10589 Shift Linkage Grommet fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10589 page for more details and ordering information.

May be either green or black in color

Click to Enlarge QU10164 Mode Fork Shift Pad fits the tips of all QU10929 1998-2002 Dodge 241DLD series Mode Forks. These genuine, original equipment New Process gear pads are tough and durable. Requires 2 per Fork. (Does Not fit 1998-2002 NP241DLD Range Forks! Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10164 page for more details and ordering information.

Dan the Gear Man® Tech Note: Unlike most aftermarket pads, these original equipment parts are not brittle or subject to premature wear and breakage.  We see durability problems with aftermarket shift fork pads for virtually all 4x4 transmission and transfer case applications.
Click to Enlarge QU10574 Mode Fork Center Pad.  Genuine New Process Pad fits all 1998-2002 Dodge NP241 series Transfer Case Mode Forks. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10574 page for more details and ordering information.

Dan the Gear Man® Tech Note: The cast iron Range Fork is the larger of the two forks and it is permanently attached to the rail.
Check Out Now
Slingers
Click to enlarge QU10639 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Slinger/Wear Sleeve for 1998-2002 Dodge NP241DLD series Transfer Cases Front Output Flange. Besides being a Slinger that protects the seal behind it, this genuine original equipment part is a wear sleeve for QU10801 front output seal. QU10639 Slinger/Wear Sleeve fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.
$12.57 or Save 5% by purchasing Online for only $11.97

Dan the Gear Man® Tech Tip: Replace this part any time you replace the front output seal to ensure maximum seal life.


Check Out Now
Small Parts
Click to Enlarge QU10512 Front Output Flange Lock Nut fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10512 page for more details and ordering information.
Click to Enlarge QU10572 Input Shaft to Planetary Thrust Washer Two of these genuine New Process Gear original equipment Thrust Washers are used between the Input Gear and Planetary Assembly. QU10572 fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Made in U.S.A. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10572 page for more details and ordering information.
QU10971 Transfer Case Mounting Stud
QU50083 Sealing Plug for Input Shafts is used with QD10000 optional Mainshaft Pilot Bearing to prevent oil from leaking through the inside of the Input Shaft. QU50083 fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU50083 page for more details and ordering information.

Check Out Now
Snap Rings
Click to Enlarge QU10893 Input Shaft to Bearing Snap Ring fits in the snap ring slot machined in your input shaft and it is installed after your push the shaft through the Input Bearing. QU10893 genuine NPG Input Bearing to Input Shaft Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10893 page for more details and ordering information.
Click to Enlarge QU10814 Planetary Snap Ring secures the Input Shaft and Planetary Thrust Washers inside QU50153 Planetary Assembly. QU10814 genuine NPG Planetary Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10814 page for more details and ordering information.
Click to Enlarge QU10872 Synchro Hub to Mainshaft Snap Ring is used to hold the Synchronizer Hub in place on the Mainshaft. QU10872 genuine NPG Synchronizer Hub to Mainshaft Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10872 page for more details and ordering information.
Click to Enlarge QU10820 Synchronizer Strut Tension Spring Two of these springs are used in each NP241DLD to apply tension to the three QU10821 Synchro struts or keys. QU10820 genuine NPG Synchro Tension Spring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10820 page for more details and ordering information.
Click to Enlarge QU10874 Front Output Shaft Bearing to Front Case Snap Ring is used to lock QU50157 Front Output Shaft Front Bearing in place in the front case half. QU10874 Genuine NPG Front Output to Front Case Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10874 page for more details and ordering information.
Click to Enlarge QU10818 Front Output Sprocket to Front Output Shaft Snap Ring fits in a groove machined in QU50505 Front Output Shaft to secure QU50513 Driven Sprocket in place. QU10818 Genuine NPG Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10818 page for more details and ordering information.
Click to Enlarge QU10816 Rear Output Shaft to Rear Output Bearing Snap Ring

Please refer to QU10816 page for more details and ordering information.
Check Out Now
Speedometer Parts
     
     
     
Check Out Now
Sprockets
There typically is no reason to replace the sprockets on Dodge NP241DLD and NP241DHD Transfer Cases unless, the unit had either lubrication issues or an extremely worn chain. But, if you do need one or both sprockets, we have genuine, USA made, original equipment New Process Sprockets in stock. These American made parts are not cheap, but the accuracy, metal quality and precision machining of these genuine NPG sprockets is first class and far superior to cheap offshore imitations sold by others. Links to other Web Pages
Click to Enlarge QU50355 Upper Chain (Drive) Sprocket for Dodge NP241DLD Transfer Case
$307 or Save 3% by purchasing Online for only $298.06


QU50513 Lower (Driven) Sprocket for Dodge NP241DLD Transfer Case

Please refer to QU50513 page for more details and ordering information.
Check Out Now
Synchronizer Parts
Click to Enlarge QU10820 Synchronizer Strut Tension Spring Two of these genuine NPG springs are used in each NP241DLD to apply tension to the three QU10821 Synchro struts or keys. QU10820 Synchro Tension Spring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10820 page for more details and ordering information.
Click to Enlarge QU10821 Synchro Strut Three of these genuine original equipment New Process Gear Struts or Keys are used in every NP241DLD Transfer Case to transfer tension from QU10820 Spring to QU50354 Synchronizer Sleeve. Three of these pars are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page.

Please refer to QU10821 page for more details and ordering information.
Click to Enlarge QU10819 Synchronizer Blocking Ring is a genuine New Process Gear Replacement Part. Since most people do not use 4x4 all that often, wear is not usually an issue with these Blocking Rings, but of course some will need to replaced for one reason or another. The tapered inside of the ring fits a matching taper on QU50355 Upper Sprocket. QU10819 Synchronizer Blocking Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU10819 page for more details and ordering information.
Click to Enlarge QU50354 Synchronizer Sleeve is a genuine New Process Gear Replacement Part. Actuated by QU10929 Mode Fork, this part will rarely need replacement unless there is an underlying problem such as broken Shift Fork Pads that inhibit smooth shifting between 4x2 and 4x4 modes. QU50354 Synchronizer Sleeve fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases.

Please refer to QU50354 page for more details and ordering information.
Check Out Now
Tools
     
QT2050 1998-2002 NP241DLD Transfer Case Rear Output Bushing Remover and Installer for all Dodge NP241DLD Transfer Cases. Change the rear output bushing on your transfer case the easy way!
     
Check Out Now
(continued from above)
during its production life;  making part(s) selection a bit tricky without the round transfer case build tag affixed to the rear case half. Most, but not all 1999 to 2002 Ram 2500 4x4 trucks with the High-Output Cummins Diesel NV5600 6 speed transmission use the NV241DHD.

Despite the many assembly variations, there are a few common characteristics shared by both DLD and DHD models. All these cases will have a slip yoke rear output, left drive chain front output, with CV flange and mechanical shift engagement.  The cases will  also have a 6-gear planetary 2.72:1 ratio low range. 1998-2002-1/2 models have a transfer case mounted vacuum switch, which controls the front axle disconnect system. Late 2002 Ram 2500 and Ram 3500 4x4 trucks did not have the CAD feature so transfer casesfor these late production trucks will have an indicator switch for the dash display instead of a vacuum switch.

All 1998 and 1999 plus some 2000 gas V8 trucks with a manual transmissions and all automatic trucks regardless of their engine have a 23 spline input.  Whereas, all manual transmission trucks with a Cummins Diesel or Gas V10 engine will have a 29 spline input shaft. Every NP241DLD transfer case will have two-piece tailshaft housing and have a 1-3/8" diameter 32 spline rear output shaft. The NP241DLD uses a 1-1/4" wide drive chain and does not have a provision to mount a Power Take Off (PTO). 1998 to 2002 models do not have any provisions for a speedometer. The speedometer signal for these years is generated by the ABS sensor on the rear axle.

If you are trying to swap parts between cases you will find some parts are interchangeable between the DLD and DHD models for a given year, but many are not. You also have to watch for variations within model years as input shafts.