Parts for 1980 to 1987 Dodge Ram Trucks with New Process NP208D Transfer Cases

Chrysler used the New Process NP208D chain drive part time transfer case for the Dodge Ramcharger, Plymouth Trailduster, and Dodge W100, W150, W200, W250 4x4 pickups from 1980 through 1987. The NP208D is a light weight aluminum case transfer case with a 1:1 high range and 2.61:1 planetary gear low range. The original NP208D configuration was non-synchronized and it was used up to approximately February 15, 1982. All subsequent NP208D units were synchronized between 4x2 and 4x4 modes for use with automatic locking hubs (1982.5-1984) or vacuum controlled Central Axle Disconnect (CAD, 1985-1987). The NP208D generally provides reasonable service for the average user, but it was never considered to be a particularly strong or durable unit in full size trucks used for tough vocational or off road applications. The NP208D was replaced by the New Process NP241D transfer case effective with the 1988 model year.

Bearings

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QU50114 1 Piece Transfer Case Mainshaft Front Pilot Bearing and Cup is an original equipment, unitized drawn cup bearing that replaces X10000 Bearing and QU50083 Sealing Plug in many New Process Dodge NP208 chain drive transfer cases. The one piece design of this bearing simplifies installation. This Bearing fits in the back of the input shaft to support the front of the mainshaft (rear output shaft). More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50155 Caged Needle Roller Bearing for NP208D Transfer Cases. Some NP208D Transfer Cases used 2 of these Bearings on the Input. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10879 Heavy-Duty, Max Capacity, Front Output Rear Bearing for many New Process and New Venture NP208D chain drive transfer cases. This max capacity, needle roller bearing has over 30% more needle rollers than the original equipment type which helps minimize deflection of the front output shaft under extreme loads. More Info

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QU50944 Input Thrust Bearing for New Process NP208 transfer cases in 1980-1988 era Dodge 4x4's. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Bearing and Seal Kits

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NP208 Transfer Cases use a unique mix of ball, caged needle, and flat thrust bearings. The small diameter of the thrust bearing rollers make these transfer cases particularly sensitive to severe damage from low, incorrect, or contaminated lube oil. If you have your NP208 apart, you should replace ALL the bearings while you are it. Failure to do so may lead to the catastrophic failure of one or bearings and the destruction of hard parts that are now almost impossible to find.

QU50924 Dodge NP208 Transfer Case Bearing and Seal Kit Includes all the bearings and seals you need to rebuild your 1980 to 1987 Dodge New Process NP208 transfer Case. More Info

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QU50925 Dodge NP208 Transfer Case Bearing, Seal, and Small Parts Kit Includes all the bearings and seals plus a basic small parts kit for your 1980 to 1987 Dodge New Process NP208 transfer Case. More Info

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Bushings

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QU50940 Planetary Annulus Bushing for New Process NP208 chain drive transfer cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10130 Small Bore Genuine New Process Rear Output Bushing is a genuine original equipment bushing for Dodge New Process NP208 Transfer Cases in full size 4x4's from 1980-up with a slip yoke that is approximately 1-7/8" in diameter. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Case Parts

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QU51109 New Mode Fork for 1982-1983 Dodge NP208D Part Time New Process Transfer Cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Drive Chains

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In New Process NP208 Transfer Cases, the Drive Chain is only under power in 4x4 modes. For 4x2 operation, the input shaft is directly coupled to the rear output shaft. Contrary to popular belief, a worn or stretched NP208 chain can not cause a clunk in 4x2 mode, however a stretched chain CAN and will wear a hole in the soft aluminum transfer case if it sags enough to contact the housing. If you are rebuilding the NP208 transfer case in your vintage 4x4 REPLACE the chain!

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QU50071 Transfer Case Drive Chain 1-1/4" wide Genuine Morse HY-VO™, USA made, original equipment transfer case drive chain fits Dodge NP208 Transfer Cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Gaskets and Gasket Kits

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QU51131 Gasket and Seal Kit for 1980-1988 New Process NP208 transfer cases in Dodge full size 4x4's. More Info

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TK10519 6 Bolt Round Transmission-to-Transfer Case Adapter Gasket is an original equipment gasket that fits 1980 to 1993 Dodge direct mount NP208 applications with the round, 6 bolt mounting flange with or without dowel alignment pin. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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TK10938 Thick 6 Bolt Round Transmission to Transfer Case Gasket for 1980-1989 Dodge with NP208 transfer cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50457 Aftermarket 6 Bolt Round Transmission-to-Transfer Case Adapter Gasket is a typical aftermarket gasket that does not meet original equipment specs for die cut dimensions, thickness or paper quality, however, for the low budget repair, it is far better to use one of these instead of assembling your case without gaskets! More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Miscellaneous

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QU40729 U-Joint Strap and Bolt Kit For Dodge 7260 Universal Joint This Strap and Bolt Kit is used to secure Dodge (Detroit Universal) 7260 series universal joints with 1.078" diameter cups to Dodge NP241D transfer case rear output yokes. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Output Flanges & Yokes

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QU10935 Genuine NPG Balanced CV Flange Is the USA made factory replacement for original square front output CV flange used in 1980-1987 full size Dodge 4x4 trucks with NP208D Transfer Cases. Includes slinger. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QK2009 Rear Output Yoke Kit with Conversion U-Joint for Dodge New Process NP208 Transfer Cases. Kit includes Yoke, U-Bolt Kit, Conversion U-Joint, Seal, Spline Washer, & Nut. More Info

* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10646 Transfer Case Yoke Slinger is a genuine New Process original equipment replacement part for front output yokes and Constant Velocity Flanges with 1-7/8" ground hub diameters used on many New Process NP208D Transfer Cases. The function of this Slinger is to protect your transfer case front output seal from damaging road splash and grit. It is not unusual to find an original Slinger both badly rusted and banged up. If your Slinger looks like it is ready to give up the ghost, you can easily replace it with one of these new OEM parts. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Planetary Parts

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QU50940 Planetary Annulus Bushing For Dodge NP208D Transfer Cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Seals

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All Dodge NP208D Transfer Cases have fixed yoke type rear output shafts and use the same seal number for both front and rear output shafts. The oil pump seal is the only individual part that can be replaced on your oil pump.

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QU40366 Front or Rear Output Seal For New Process NP208 chain drive aluminum transfer cases in 1980-1987 Dodge Ramcharger, W100, W150, W200, W250, and Plymouth Trailduster. This seal features a bidirectional hydrodynamic lip design to minimize seepage and a flanged steel shell that simplifies installation and removal. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50514 Front Output Seal for NPG NP208D Transfer Cases is a genuine NPG original equipment Seal with triple seal lip construction. The protective outer lip deflects road splash and debris and the inner 2 lips seal oil in. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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TK10517 Genuine NPG Transfer Case Input Seal For New Process NP208 chain drive aluminum transfer cases in 1980-1987 Dodge Ramcharger, W100, W150, W200, W250, and Plymouth Trailduster. This genuine New Process original equipment quality Seal is a double lip, double spring seal designed to retain fluids from either direction. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10824 Sector Shaft Outer Seal Protects QU10825 Sector Shaft Inner O-Ring from road splash and grit. This genuine New Process Gear plastic Sector Shaft (Shift Cam) Outer Seal fits all New Process NP208 chain drive aluminum transfer cases in 1980-1987 Dodge Ramcharger, W100, W150, W200, W250, and Plymouth Trailduster. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10825 Sector Shaft Inner O-Ring Seals the Sector (Shift Cam) Shaft to keep oil in and water out. QU10825 Sector Shaft (Shift Cam) Shaft O-Ring fits all New Process NP208 chain drive aluminum transfer cases in 1980-1987 Dodge Ramcharger, W100, W150, W200, W250, and Plymouth Trailduster. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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TK10513 Spline Seal for 32 Spline Output Shafts and Remote Mount Input Shafts (Also known as Splined Washer) is a genuine New Process part used to seal oil from leaking past the yoke splines on most New Process 32 Spline front or rear Fixed Yoke Output Shafts. More Info

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QU50666 0.070" Thick 32 Spline Rubber Yoke Seal For 32 Spline Front Output CV Flange Yokes is approximately 0.070" thick with 32 splines and is the best fit for most NP205 and NP208 32 spline front output shafts with CV flanges or yokes that use a one-piece nut and washer. More Info

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* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50177 Genuine New Process Oil Pump Seal is an exact original equipment manufacturer replacement Seal that fits most New Process NP208D chain drive transfer cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50102 Transfer Case Rear Output Seal fits a number of New Process chain drive transfer cases with rear output yokes having a ground hub diameter of 2-1/8". More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Shift Parts

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QU50851 NP208 Annulus Wheel and Hub More Info

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Small Parts

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Sometimes, you just need one or two small parts to get back on the road. Between the small parts listed in this section and many others listed under part specific headings elsewhere on the page, we probably have that pesky little part you have to have but just can't find anywhere else.

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QU10512 Front or Rear Output Flange Nut For 1980-1987 Dodge New Process NP208 transfer cases with fixed output yokes or flanges. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50295 NP208 Basic Small Parts Kit More Info

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QU11092 Right Angle Transfer Case Vent Fitting More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10104 Vent and Hose Assembly The plastic vent itself will fit any 5/16" hose and is commonly used as an axle vent breather. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50945 Input Thrust Washer for New Process NP207 and NP208 Transfer Cases. Inside diameter 2" by 3/32" thick. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10164 Mode Fork Shift Pad fit the tips of many New Process and New Venture NP208D transfer case cast iron mode forks. These genuine, original equipment New Process gear pads are tough and durable and will stay on an undamaged original equipment fork without adhesive. Requires 2 Pads per Fork. Sold Individually. Order 2 to replace both tip pads on one Fork. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10670 Mode Fork Center Shift Pad for New Process/New Venture NP208D Transfer Cases is a genuine original equipment New Process plastic, curved Shift Fork Pad for some Dodge NP208D Transfer Cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU51207 NP208 Transfer Case Indicator Switch for Dodge. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Snap Rings

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QU10980 Rear Output Bearing Lock Ring for New Process NP208D in 1982-1987 Dodge Transfer Cases with synchronized W-Series gas 4x4's. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10818 Front Output Shaft Rear Snap Ring for NP208D Transfer Case in many 1982-1987 Dodge NP208D Transfer Cases with Synchronized W-Series gas 4x4s. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Speedometer Gears

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QU12066 30 Tooth Driven Gear for Dodge NP208 Speedo Gears More Info

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Synchronizer Parts

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Dodge started using a synchronized version of the NP208D transfer case effective with 1982 model year trucks built after February 15, 1982.

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QU11299 48 Tooth Synchronizer Ring for New Process 208D Transfer Cases. More Info

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QU50942 New Synchronizer Ring for New Process NP208D transfer cases in Dodge 4x4's. This is a genuine New Process Original Equipment part. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10979 NP208D Transfer Case Synchronizer Strut Tension Spring Two of these springs are used in mid-1982-1987 synchronized NP208D transfer cases to apply tension to the three QU10821 Synchro struts or keys. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10986 Synchro Strut for New Process Early NP208 Synchronized Transfer Cases. More Info

Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!