Parts for New Process 241DLD Transfer Cases in 1998-2002 Dodge Ram 2500 and Ram 3500 4x4 Trucks

We stock a full line of original equipment parts for the New Venture NP241DLD Transfer Cases used in 1998 to 2002 Dodge Ram 2500 4x4 trucks. Also see our 1998-2002 NP241DHD, 1994-1997 NP241DHD, and 1994-1997 NP241DLD web pages. The NP241DLD and NP241DHD differ considerably from earlier NP241D transfer cases used from 1987 to 1993 and the second generation NV241D introduced for the 2002 Ram 1500.

Starting in 1994, the stock Ram 2500 transfer case was the NV241DLD (Dodge Light Duty). Optional on the 2500 and standard on the 3500 was the NV241DHD (Dodge Heavy Duty). There were numerous design changes in the NP241DLD/DHD... (Continued at Bottom of Page)

Bearing and Master Overhaul Kits

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TK2516, TK2517 1998-2002 Dodge NP241DLD Transfer Case Torque King® Master Overhaul Kits are absolutely the highest quality and most complete NP241DLD transfer case overhaul kit available for your 1998-2002 Dodge Ram 2500 4x4 truck bar none. Kit includes Genuine New Process and/or U.S.A. made ball bearings, Morse® OEM drive chain, Torrington straight roller bearings, Input/Output Seals and o-rings, plus all these Genuine OEM Small Parts: planetary thrust washers, all snap rings, shift fork pads, main housing to tail housing shim gasket, tailshaft housing bushing, oil pump hose, oil pump screen oil pump seal, front output slinger, spline seal, and front output shaft lock nut. Also includes RTV sealant, and threadlocker. Each kit is custom tailored for your specific NP241DLD transfer case from original equipment parts lists. More Info

Bearing, Seal, and Gasket Kits

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TK2526 Torque King® Transfer Case Bearing, Seal, and Gasket Kit for 1999.5 to 2002 Dodge NP241DLD New Process transfer cases with wide input bearings. For Assembly Numbers: 52105023AB, 52105023AC, 52105023AD, 52105024AB, 52105024AC, 52105024AD, 52105025AB, 52105025AC, 52105025AD More Info

$129.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

TK2527 Torque King® Transfer Case Bearing, Seal, and Gasket Kit for 1998-1999 NP241DLD 1998-1999.5 DLD narrow bearing. For Assembly Numbers: 52105023, 52105024, 52105025 More Info

$124.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Bearings

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product note

For the 1998 to 2002 model years, New Process built NP241DLD Transfer Cases with two different, non-interchangeable Input Bearing widths. 1998 and most 1999 transfer cases use the narrow bearing (5/8"). These cases can be identified by the all numeric, 8 digit assembly number (ex: 52105024). 1999 cases which have a ten digit, alpha-numeric assembly number (ex: 52105024AB) and ALL 2000-2002 NP241DLD transfer cases use the wide bearing (15/16").

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QU50874 Narrow Input Ball Bearing is used on all 1998 and 1999.5 Dodge Ram 2500 4x4 trucks having NP241DLD transfer cases with 8 digit assembly numbers that do not include letters (ex: 52105024). QU50874 is the current original equipment bearing supplied by New Venture and it will provide many years of reliable service. Includes snap ring is pre-installed in bearing groove. Approximate bearing width is 5/8". Note: QU50874 replaces QU50158. More Info

$27.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50873 Wide Input Ball Bearing is used on all 1999.5 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks having transfer cases with 10 digit assembly numbers that include letters (ex: 52105024AC). Includes snap ring installed in outer race groove. Approximate bearing width is 15/16". Note: QU50873 replaces QU50176. More Info

$26.58
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup is Original equipment, unitized drawn cup bearing replaces X10000 Bearing and QU50083 Sealing Plug. The one piece design of this bearing simplifies installation. Both this bearing and the X10000/QU50083 combo were used in original equipment applications and they are functionally interchangeable on all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks . This Bearing fits in the back of the input shaft to support the front of the mainshaft (rear output shaft). More Info

$10.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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X10000 Optional, Mainshaft Front Pilot Bearing Is used with QU50083 Plug. Both the X10000/QU50083 combo and QU50114 1 Piece bearing were used in original equipment applications and are functionally interchangeable on all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases This Bearing fits in the back of the input shaft to support the front of the mainshaft (rear output shaft). Order QU50083 Sealing Plug below. More Info

$12.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50875 Front Output or Rear Output Ball Bearing for all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks. For front output applications, QU50875 bearing gets pressed in the front output bearing bore machined in the front transfer case half and is secured with QU10874 Snap Ring. QU50875 replaces QU50157. More Info

$25.41
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50502 Front Output Rear Bearing For all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks This original equipment caged needle roller bearing gets pressed in the front output bearing bore machined in the rear transfer case half. As an option, you can upgrade this bearing to QU10879 Heavy Duty bearing listed below. More Info

$13.93
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10879 Optional, Heavy-Duty, Max Capacity, Front Output Rear Bearing For all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer Cases. This max capacity, needle roller bearing has over 30% more needle rollers than the original equipment type QU50502 bearing which helps minimize deflection of the front output shaft under extreme loads. This bearing gets pressed in the front output bearing bore machined in the rear transfer case half. More Info

$15.96
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Bushings

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QU10130 Dodge NP241DLD Rear Output Bushing Is a genuine original equipment bushing that gets pressed into the rear extension housing to support the driveshaft slip yoke. More Info

$9.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Case Halves and Brand New Complete Assemblies

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product note

Typically, the aluminum main case castings on NP241DLD transfer cases will last the life of the vehicle even though they do not appear to be near as rugged as the NP205 cast iron cases used on 1993 and older 4x4s. However, there are a number of situations that can wreck one or both case halves. Since Dodge Ram 2500 and 3500 4x4s have coil spring front suspension with light gauge trailing arms, any accident involving a front end impact is likely to push the front axle and driveshaft backwards which can break one or both case castings. Other common killers are loose chains wearing through the case, whacking the case on a rock when off-roading, and operating the unit with low oil.

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QU50636 Narrow Bearing Dodge 1998-1999.5 NP241DLD Transfer Case Front Case Half For 1998 to 1999.5 Dodge Ram 2500 4x4 trucks with New Process NP241DLD Transfer Cases. Superseded by QU11142 and See Applications

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QU11142 Wide Bearing Dodge 1999.5-2002 NP241DLD Transfer Case Front Case Half For 1999.5 to 2002 Dodge Ram 2500 4x4 trucks with New Process NP241DLD Transfer Cases. More Info

$399.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50344 Rear Case Half Is a genuine New Process Gear replacement part for all 1998-2002 New Process NP241DLD Transfer Cases. These brand new housings include a pre-installed QU50502 Front Output, Rear Needle Bearing. QU50344 Rear Case Half fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$399.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Case Parts

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QU11049 Rear Bearing Retainer For all 1998-2002 Dodge NP241DLD transfer cases. More Info

$279.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11054 NP241DLD Rear Extension Housing For 1998-2002 New Process NP241DLD Transfer Cases that have assembly numbers that end with AD. More Info

$289.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50501 Input Bearing Retainer Is a genuine original equipment part. Due to numerous design changes in the molds used over the years, this new retainer may look different than your original retainer, but it will directly replace your damaged or broken retainer on all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$33.82
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Drive Chains

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tech note

Transfer Case Drive Chains Need a new drive chain for your transfer case? We stock premium quality Morse Hy-Vo® original equipment replacement chains. The best quality chain available for your transfer case. Genuine U.S.A. Made Morse Chains.

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QU50071 Dodge Ram 2500 New Process NP241DLD Transfer Case Drive Chain 1987-2002 NP241DLD 1¼" wide. More Info

$130.51
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Input Shafts

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product note

Dodge used a total of six different input shafts in NP241DLD transfer cases for the 1998 to 2002 model years. The differences included spline size, length, and bearing thickness. We stock all four 23 spline and the two 29 spline NP241DLD genuine original equipment input shafts.

 

tech note

If you are unsure of what Input Shaft you need, or you are doing a transmission swap requiring a different spline Input, you MUST provide us with the year, engine, transmission, 8 to 10 digit Assembly number beginning with 5210 found on the round ID tag affixed to the back case half, plus the spline count and overall length of your input shaft!

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QU50637 1999.5-2000 Dodge Ram 2500 NP241DLD 23 Spline Input Shaft uses QU50873 Wide Input Bearing. This USA made, genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly number 52105023AB. More Info

$329.45
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50638 1998-1999 Dodge Ram 2500 NP241DLD 23 Spline Input Shaft Uses QU50874 Narrow Input Bearing. This replacement part fits Dodge NP241DLD Transfer Case assembly number 52105023. More Info

$169.00
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50640 1998-1999 Dodge Ram 2500 NP241DLD 23 Spline Input Shaft Uses QU50874 Narrow Input Bearing. This genuine New Process original equipment replacement part fits Dodge NP241DLD Transfer Case assembly number 52105025. More Info

$452.73
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10179 1999.5-2002 Dodge Ram 2500 New Process NP241DLD Transfer Case 23 Spline Input Shaft Uses QU50873 Wide Input Bearing. This genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore. Fits Dodge NP241DLD Transfer Case assembly numbers 52105025AB, 52105025AC, and 52105025AD. More Info

$119.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10699 1998-1999 29 Dodge Ram 2500 NP241DLD Spline Input Shaft Uses QU50874 Narrow Input Bearing. This genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore. Fits Dodge NP241DLD Transfer Case assembly number 52105024. More Info

$199.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10889 1999.5-2002 Dodge Ram 2500 NP241DLD 29 Spline Input Shaft Uses QU50873 Wide Input Bearing. This genuine New Process original equipment replacement part includes QU50114 1 Piece Mainshaft Front Pilot Bearing and Cup pre-installed in the back of the center bore. Fits Dodge NP241DLD Transfer Case assembly numbers 52105024AB, 52105024AC, and 52105024AD. More Info

$199.75
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Miscellaneous

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product note

Replacing damaged or worn small parts is often the difference between a first class, long-term repair and a short lived nightmare. In this section are the small parts and accessory items that do not neatly fit under our other parts headings.

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QU11061 Front Axle Disconnect Main Vacuum Hose Harness For Dodge Ram 4x4's goes from the engine line to transfer case switch and down to the frame cross member. More Info

$39.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11062 Front Axle Vacuum Harness For Dodge Ram 4x4's. Includes steel frame lines and flexible axle hoses with connectors. More Info

$44.45
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10939 1998-2002 Dodge NP241DLD Transfer Case Drain or Fill Plug Is a genuine, original equipment New Process redesigned plug to replace either (or both) the drain and fill plugs on your 241DLD Transfer Case. Cadmium plated Plug has pre-applied sealant on threads and hex drive hole. More Info

$4.96
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10569 1998-2002.5 Dodge NP241DLD Transfer Case Central Axle Disconnect (CAD) Vacuum Switch Screws into the front case half, above the internal shift cam on all 1998-2002.5 Dodge Ram 2500 and Dodge Ram 3500 trucks with vacuum controlled Central Axle Disconnect (CAD) front drive axles. More Info

$39.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11050 Transfer Case Indicator Switch Screws into the front case half, above the internal shift cam on all 2002.5 Dodge Ram 2500 and Dodge Ram 3500 trucks WITHOUT vacuum controlled Central Axle Disconnect (CAD) front drive axles. More Info

$39.26
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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TK10586 1998-2002 Dodge NP241DLD Transfer Case Transfer Case Rear Housing Shim Gasket with Seal Ring Is a genuine New Process Gear original equipment, dual function part that both seals and properly spaces the tailshaft extension housing from the rear case half. The raised rubber ring provides a leakproof seal and the precision thickness of the metal shim gasket controls the location of the mainshaft which minimizes the chances for premature shift fork and bearing failures. More Info

$22.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11102 Grade 5 Bolt with Attached Washer Four of these special Bolts are needed to attach the driveshaft to the transfer case. More Info

$9.88
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11141 Rear Bearing Retainer or Extension Housing Bolt With factory applied Threadlocker. More Info

$0.85
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU90005 RTV Sealant For sealing between the mating flanges of the case castings. More Info

$4.20
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QK2069 Transfer Case Saver Kit Use for all 1998-2002 Dodge New Process 241DLD Transfer Cases. Replaces the failure prone factory snap ring that holds the rear output shaft against the rear output bearing. More Info

$57.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Oil Pumps and Oil Pump Pickup Parts

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QU10674 Oil Pickup Screen Is a genuine New Process Gear replacement part. Your Oil Screen is located in the bottom of the case just above the chip magnet. The plastic screen filters out chips and crud from the oil before it gets to the pump. QU10674 Oil Pump screen fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$8.26
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10673 Oil Pump Pickup Connector Hose Connects the QU10674 Oil Pickup Filter Screen to QU10823 Oil Pump Feed Tube on your NP241DHD Transfer Case. This genuine New Process Hose has the correct flexibility and oil resistance needed for long life. QU10673 Oil Pump Pickup Connector Hose fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info
Dan the Gear Man® Tech Note: If you don't want to risk burning your Transfer Case up, don't replace this little guy with inexpensive fuel line hose or similar products. You risk a cracked hose which will lead to oil pump and mainshaft failure.

$3.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10802 Oil Pump Feed Tube to Oil Pump O-Ring Seals the connection between your QU50423 oil pump and QU10823 Oil Pump Feed Tube. QU10802 Oil Pump O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$1.60
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10823 Steel Oil Pump Feed Tube Is used to transfer oil from the QU10674 Pickup Screen to QU50423 Oil Pump. Genuine original equipment part. QU10823 Oil Pump Tube fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD Transfer cases. More Info
Dan the Gear Man® Tech Note:
You will often find original Pickup Tubes worn from slapping against the cases that keep it from flopping around. If your Pickup Tube is damaged, REPLACE IT! It is crazy to chance wrecking your transfer case due to oil starvation!

$5.51
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50423 Original Equipment Oil Pump for 1998-2002 NP241DLD Is a genuine New Process original equipment oil pump for 1998-2002 Dodge NP241DLD transfer cases. Your output shaft has 32 splines for the slip yoke and 38 splines for the oil pump. QU50423 drive hub has 38 splines. More Info

$44.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10972 Aftermarket NP241 Oil Pump More Info

$45.83
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

O-Rings

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QU10824 Sector Shaft Outer Seal Protects QU10825 Sector Shaft Inner O-Ring from road splash and grit. This genuine New Process Gear plastic Sector Shaft (Shift Cam) Outer Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$3.75
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10825 Sector Shaft Inner O-Ring Seals the Sector (Shift Cam) Shaft to keep oil in and water out. QU10825 Sector Shaft (Shift Cam) Shaft O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$1.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10800 Poppet Plug or Vacuum Switch to Case O-Ring Two of these O-Rings are used on each NP241DLD Transfer Case. Use one O-Ring to seal QU11016 Poppet Plug and one to seal QU10569 Vacuum Switch (1998-2002.5 with CAD) or QU11050 Indicator Switch (2002.5 without CAD). QU10800 Poppet or Switch O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Order two per transfer case. Two of these O-Rings are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$1.70
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Output Flanges and Yokes

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QK2037 Transfer Case Front Output Flange Kit For all 1998-2002 Dodge with New Venture NP241DLD Transfer Cases in Ram Full Size Trucks. Includes QU10885 Front CV Output Flange, TK10513 Spline Seal, QU10512 Flange Nut, QU10801 Front Output Seal, and Threadlocker. Order QU10806 Bolts to secure driveshaft. More Info

$297.89
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU40813 Rear Output Yoke For all 1998 to 2002 NP241DLD Transfer Cases. More Info

$199.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10885 Front CV Flange Yoke Assembly More Info

$299.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Output Shafts

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QU50603 Mainshaft 1998-2002 241DLD 32 Spline Is a genuine NPG Shaft. More Info

$345.05
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50505 Front Output Shaft for 241DLD Transfer Cases More Info

$114.82
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Planetary Assemblies

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QU50153 6 Pinion Planetary Carrier for 241DLD Transfer Cases More Info

$277.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Poppet Parts

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QU10800 Poppet Plug or Vacuum Switch to Case O-Ring Two of these O-Rings are used on each NP241DLD Transfer Case. Use one O-Ring to seal QU11016 Poppet Plug and one to seal QU10569 Vacuum Switch. QU10800 Poppet or Switch O-Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Order two per transfer case. Two of these O-Rings are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$1.70
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11016 Poppet Plug Is a genuine, original equipment New Process Gear replacement part and it includes QU10800 O-Ring. QU11016 Poppet Plug fits all 1 998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$5.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11027 Poppet Spring Is a genuine original equipment New Process Gear compression type spring that directly replaces your weak or broken Poppet Spring and restores positive engagement Poppet Plunger and Shift Cam Plate. QU11027 Poppet Spring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$5.25
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11018 Poppet Plunger Is a genuine New Process gear replacement part. Not a common part to fail, but when the tip wears, the transfer case will have a tendency to jump out of gear. QU11018 Poppet Plunger fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$6.68
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Seals

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QU10857 Genuine New Process Input Seal Replaces earlier designs on all 1998-2002 Dodge NP241DLD series Transfer Cases. Seal features raised rubber outer sealing ring to seal against retainer chamfer and high-temp resistant Viton seal lip with outer wiper. QU10857 INP241DLD Input Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$19.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50177 Genuine New Process Oil Pump Seal Is an exact original equipment manufacturer replacement Seal. QU50177 Oil Pump Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$6.83
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10610 Booted Rear Output Seal Is a genuine USA made New Process part for all 1998-2002 NP241DLD Transfer Cases. More Info

$19.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10801 Front Output Seal with Wiper For all 1998-2002 Dodge NP241DLD Transfer Cases. This is an excellent, genuine original equipment seal that is used in conjunction with QU10639 combination Slinger/Wear Sleeve. QU10801 Front Output Seal fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$10.96
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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TK10513 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Spline Seal Is approximately. 0.182" thick with 32 splines. More Info

$4.75
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Shift Forks and Shift Hubs

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tech note

Shift Forks are genuine New Process/New Venture components for maximum durability and precise fit. Shift fork tip wear is fairly common in 205 and 241 transfer cases. 241 forks that need replacement are often the victim of low/improper lubrication, broken snap rings, or bearing wear. Early 241 Range Forks have replaceable fork pads; late ones have molded, non-replaceable pads.

Range Forks are one of the most common hard parts requiring replacement in NP241 series transfer cases. New Process used two different range forks in 1994-2002 241 series transfer cases making it a bit more difficult to pre-order a fork prior to transfer case disassembly unless the transfer case tag number or year is positively known.

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QU50078 Range Shift Fork Aluminum NP241DLD Range Fork with molded shift fork pads is genuine a New Process part. Fits 1998-2002 transfer cases. QU50078 Range Fork fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$57.75
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10929 Mode Fork and Rod (no pads) Genuine USA made Cast Iron Mode Fork with Shift Rod fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

If you need pads, order 2-QU10164 and 1-QU10574 below.

$159.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50152 NV241DLD Range Shift Hub
More Info

$82.77
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Shift Parts

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QU11061 Front Axle Disconnect Main Vacuum Hose Harness For Dodge Ram 4x4's goes from the engine line to transfer case switch and down to the frame cross member. More Info

$39.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11062 Front Axle Vacuum Harness For Dodge Ram 4x4's. Includes steel frame lines and flexible axle hoses with connectors. More Info

$44.45
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10628 Mode Shift Fork Spring Is a genuine new process part. More Info

$7.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10629 Mode Fork Spring Plate (Spring Cup) Is a genuine new process part that fits between the QU10628 mode shift fork spring & rear case half. More Info

$5.75
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10589 Shift Linkage Grommet For either end of the transfer case shift rod that connects your floor-mounted shift lever with the transfer case. Genuine original equipment New Process Gear replacement part. Requires 2 Bushings per vehicle. QU10589 Shift Linkage Grommet fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info
-May be either green or black in color

$9.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10164 Mode Fork Shift Pad Fits the tips of all QU10929 1998-2002 Dodge 241DLD series Mode Forks. These genuine, original equipment New Process gear pads are tough and durable. Requires 2 per Fork. (Does Not fit 1998-2002 NP241DLD Range Forks! Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info
Dan the Gear Man® Tech Note: Unlike most aftermarket pads, these original equipment parts are not brittle or subject to premature wear and breakage. We see durability problems with aftermarket shift fork pads for virtually all 4x4 transmission and transfer case applications.

$1.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10574 Mode Fork Center Pad Genuine New Process Pad fits all 1998-2002 Dodge NP241 series Transfer Case Mode Forks. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info
Dan the Gear Man® Tech Note: The cast iron Range Fork is the larger of the two forks and it is permanently attached to the rail.

$5.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11163 Shift Lever and Bushing For 1998-2002 NV241DHD and NV241DLD. More Info

$14.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Slingers

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QU10639 Dodge Ram 2500 New Process NP241DLD Transfer Case Front Output Slinger/Wear Sleeve For 1998-2002 Dodge NP241DLD series Transfer Cases Front Output Flange. Besides being a Slinger that protects the seal behind it, this genuine original equipment part is a wear sleeve for QU10801 front output seal. QU10639 Slinger/Wear Sleeve fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info
Dan the Gear Man® Tech Tip: Replace this part any time you replace the front output seal to ensure maximum seal life.

$12.17
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Small Parts

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QU50191 Chip Magnet For all 1998-2002 Dodge New Process NP241DLD Transfer Cases. More Info

$4.60
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10512 Front Output Flange Lock Nut Fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$7.06
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10572 Input Shaft to Planetary Thrust Washer Two of these genuine New Process Gear original equipment Thrust Washers are used between the Input Gear and Planetary Assembly. QU10572 fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$7.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50761 Aftermarket Input Shaft to Planetary Thrust Washer More Info

$2.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10971 Transfer Case Mounting Stud More Info

$5.33
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11140 Long Case Bolt for New Process Transfer Cases. A QU11140 Bolt fits through each of the two hollow front case half to rear case half alignment pins. More Info

$1.08
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11141 Rear Bearing Retainer or Extension Housing Bolt With factory applied Threadlocker. More Info

$0.85
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50083 Sealing Plug for Input Shafts Is used with X10000 optional Mainshaft Pilot Bearing to prevent oil from leaking through the inside of the Input Shaft. QU50083 fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$1.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11039 Planetary Lock or Thrust Plate for New Process Chain Drive Transfer Cases Is a genuine original equipment part that fits most New Process and New Venture chain drive transfer cases with low range. The Tanged Lock Plate is the heavy 1/8" thick cast iron thrust plate that is located between the outer plastic Planetary Thrust Washer and the Planetary Snap Ring. More Info

$7.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QK2069 Transfer Case Saver Kit Use for all 1998-2002 Dodge New Process 241DLD Transfer Cases. Replaces the failure prone factory snap ring that holds the rear output shaft against the rear output bearing. More Info

$57.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Snap Rings

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QU10893 Input Shaft to Bearing Snap Ring Fits in the snap ring slot machined in your input shaft and it is installed after your push the shaft through the Input Bearing. QU10893 genuine NPG Input Bearing to Input Shaft Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$5.68
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10814 Planetary Snap Ring Secures the Input Shaft and Planetary Thrust Washers inside QU50153 Planetary Assembly. QU10814 genuine NPG Planetary Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$3.69
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10872 Synchro Hub to Mainshaft Snap Ring Is used to hold the Synchronizer Hub in place on the Mainshaft. QU10872 genuine NPG Synchronizer Hub to Mainshaft Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$4.50
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10820 Synchronizer Strut Tension Spring Two of these springs are used in each NP241DLD to apply tension to the three QU10821 Synchro struts or keys. QU10820 genuine NPG Synchro Tension Spring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$6.27
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10874 Front Output Shaft Bearing to Front Case Snap Ring Is used to lock QU50157 Front Output Shaft Front Bearing in place in the front case half. QU10874 Genuine NPG Front Output to Front Case Snap Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$6.00
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10818 Front Output Sprocket to Front Output Shaft Snap Ring Fits in a groove machined in QU50505 Front Output Shaft to secure QU50513 Driven Sprocket in place. QU10818 Genuine NPG Snap Ring fit all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. This part is included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$3.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10816 Rear Output Shaft to Rear Output Bearing Snap Ring More Info

$5.45
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Sprockets

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product note

There typically is no reason to replace the sprockets on Dodge NP241DLD and NP241DHD Transfer Cases unless, the unit had either lubrication issues or an extremely worn chain. But, if you do need one or both sprockets, we have genuine, USA made, original equipment New Process Sprockets in stock. These American made parts are not cheap, but the accuracy, metal quality and precision machining of these genuine NPG sprockets is first class and far superior to cheap offshore imitations sold by others.

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QU50355 Upper Chain (Drive) Sprocket for Dodge NP241DLD Transfer Case More Info

$297.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50513 Lower (Driven) Sprocket for Dodge NP241DLD Transfer Case More Info

$59.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Synchronizer Parts

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QU10820 Synchronizer Strut Tension Spring Two of these genuine NPG springs are used in each NP241DLD to apply tension to the three QU10821 Synchro struts or keys. QU10820 Synchro Tension Spring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. Two of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$6.27
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10821 Synchro Strut Three of these genuine original equipment New Process Gear Struts or Keys are used in every NP241DLD Transfer Case to transfer tension from QU10820 Spring to QU50354 Synchronizer Sleeve. Three of these parts are included in our TK2500CDLDL NP241DLD Master Overhaul Kit shown at the top of this page. More Info

$5.28
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU10819 60 Tooth Synchronizer Blocking Ring Is a New Process Gear Replacement Part. Since most people do not use 4x4 all that often, wear is not usually an issue with these Blocking Rings, but of course some will need to replaced for one reason or another. The tapered inside of the ring fits a matching taper on QU50355 Upper Sprocket. QU10819 Synchronizer Blocking Ring fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$64.31
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU50354 Synchronizer Sleeve Is a genuine New Process Gear Replacement Part. Actuated by QU10929 Mode Fork, this part will rarely need replacement unless there is an underlying problem such as broken Shift Fork Pads that inhibit smooth shifting between 4x2 and 4x4 modes. QU50354 Synchronizer Sleeve fits all 1998, 1999, 2000, 2001, and 2002 Dodge Ram 2500 4x4 trucks with NP241DLD transfer cases. More Info

$89.98
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!
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QU11166 Synchronizer Hub Is a genuine New Process Replacement Part. More Info

$203.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

Tools

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QT2050 1998-2002 NP241DLD Transfer Case Rear Output Bushing Remover and Installer For all Dodge NP241DLD Transfer Cases. Change the rear output bushing on your transfer case the easy way! More Info

$32.97
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

(Continued from Top of Page)
during its production life; making part(s) selection a bit tricky without the round transfer case build tag affixed to the rear case half. Most, but not all 1999 to 2002 Ram 2500 4x4 trucks with the High-Output Cummins Diesel NV5600 6 speed transmission use the NV241DHD.

Despite the many assembly variations, there are a few common characteristics shared by both DLD and DHD models. All these cases will have a slip yoke rear output, left drive chain front output, with CV flange and mechanical shift engagement. The cases will also have a 6-gear planetary 2.72:1 ratio low range. 1998-2002-1/2 models have a transfer case mounted vacuum switch, which controls the front axle disconnect system. Late 2002 Ram 2500 and Ram 3500 4x4 trucks did not have the CAD feature so transfer casesfor these late production trucks will have an indicator switch for the dash display instead of a vacuum switch.

All 1998 and 1999 plus some 2000 gas V8 trucks with a manual transmissions and all automatic trucks regardless of their engine have a 23 spline input. Whereas, all manual transmission trucks with a Cummins Diesel or Gas V10 engine will have a 29 spline input shaft. Every NP241DLD transfer case will have two-piece tailshaft housing and have a 1-3/8" diameter 32 spline rear output shaft. The NP241DLD uses a 1-1/4" wide drive chain and does not have a provision to mount a Power Take Off (PTO). 1998 to 2002 models do not have any provisions for a speedometer. The speedometer signal for these years is generated by the ABS sensor on the rear axle.

If you are trying to swap parts between cases you will find some parts are interchangeable between the DLD and DHD models for a given year, but many are not. You also have to watch for variations within model years as input shafts.