Our Axle Service Publications detail specific service procedures for your Ford truck.
Also see our Free Online Tech Articles:
Dana 44 Differential Tech 1953-1993
Dana Rear Axle Component Failures
Dana-Spicer Model 60, 70, and 80 Rear Axle Preventative Maintenance
TM4400 Pinion & Differential Bearing Service on Dana-Spicer Monobeam Axles When hard working Dana-Spicer drive axles exceed 125,000-150,000 driving miles, it is time to perform a re-bearing job on the pinion and differential bearings. Covers step-by-step service procedures for performing a complete pinion and differential rebearing job on Dana Model 30, 35, 44, 50, 60, 70, 70HD, and 80 solid drive axles. Includes over 75 Color Photographs, Torque Charts, and Tool Recommendations! Fold-flat, 26 page, 8½" x 11" printed publication with plastic covers.
Link to TM4400 Catalog Page.
TM4637 Front Axle Tech Manual for Ford Excursion and 1999-2004 Super Duty A color illustrated, step-by-step printed shop repair manual that includes our 4 four Excursion and 1999-2004 Super Duty Tech Sercvice Bulletins plus front axle exploded views. TM4637 covers: Front Hub Service (TSB4594), Axle Shaft Service (TSB4610), Ball Joint Service (TSB4591), and Inner Axle Seal Replacement Service (TSB4643), including torque specs all in one manual. Convenient 8½" x 11" open flat book with plastic covers.
Link to TM4637 Catalog Page.
TM4688 4x4 Hub, Axle Shaft, Ball Joint, and Axle Shaft Seal Service Manual for Ford Excursion and 1999-2004 Ford Super Duty. Includes 76 full color printed tech pages with precise and detailed service instructions, plus a color photo for every step. No other vehicle has a front axle built quite the same way as the Excursion and 1999-2004 Super Duty, so many of the Service Procedures and Special Tools used are unique. TM4688 includes close to 400 color photographs, color exploded views, and parts guide. Available in 8-1/2" x 11", fold-flat, printed hard copy with plastic covers.
Link to TM4688 Catalog Page.
TSB4591 4x4 Ford Excursion and 1999-2004 Super Duty® Ball Joint Replacement Technical Service Bulletin Explains in text and photos how to Replace the Ball Joints on your 4x4 Ford Excursion or 1999-2004 Ford Super Duty® 4x4 truck in 5 pages and 19 Color Photographs. TSB4591 includes detailed ball joint service procedures, tool recommendations, and torque specifications that you need to correctly perform Ball Joint Service on your Ford Excursion or 1999-2004 Ford F250, F350, F450, or F550 Super Duty® 4x4 Dana Spicer Model 50 or Model 60 front axle. Available in 8-1/2" x 11" printed hard copy.
Link to TSB4591 Catalog Page.
TSB4594 4x4 Ford Excursion and 1999-2004 Super Duty® Front Hub Service Technical Service Bulletin Explains in text and photos how to Remove and Replace the facrory Hub-Locks and Unitized Wheel Hubs on your 4x4 Ford Excursion or 1999-2004 Ford Super Duty® 4x4 truck in 3 pages and 12 Color Photographs. TSB4594 includes Hub service procedures, tool recommendations, and and torque specifications that you need to correctly remove and reinstall the hubs and axle shaft support bearing on your Ford Excursion or 1999-2004 Ford F250, F350, F450, or F550 Super Duty® 4x4 front axle. Available in 8-1/2" x 11" printed hard copy.
Link to TSB4594 Catalog Page.
TSB4610 Ford Excursion and 1999-2004 Super Duty® Front Axle Shaft Service Includes detailed axle shaft and knuckle seal service procedures, wrench sizes, and torque specifications! Step by step, we take you through the correct way to remove the front axle shafts, change the axle u-joints, and replace the pressed on knuckle (wheel) and axle shaft seals. 4 pages, 18 color photographs. Available in 8-1/2" x 11" printed hard copy with 4 total pages.
Link to TSB4610 Catalog Page.
TSB4643 Ford Excursion and 1999-2004 Super Duty® Inner Axle Seal Replacement Step-by-Step procedures with 17 full color photographs all within 5 pages. TSB4643 covers axle shaft removal, inner axle seal replacement, axle shaft reassembly, differential oil specs, differential gear backlash, torque specs and wrench sizes for fasteners. Explains in text and photos how to change the Inner Axle Shaft Oil Seals located next to the differential on your 4x4 Ford Excursion or 1999-2004 Ford Super Duty® 4x4 truck in 5 pages and 17 Color Photographs. Available as a 8-1/2" x 11" printed and stapled publication.
Link to TSB4643 Catalog Page.
TSB4644 4x4 Front Axle Exploded Views and Parts Guide for Ford Excursion and 1999-2004 Ford Super Duty® 4x4 Front Drive Axles. Complete with 14 total pages, includes 2 pages of full color exploded views, plus Parts Guide with color photos and descriptions of every part! TSB4644 exploded views use images of actual parts, so you can see both part detail and the relative position of each and every part in full color.
Link to TSB4644 Catalog Page.
VSG4506 Model 60 Open Knuckle King Pin Service Video includes step by step coverage of servicing the King Pins on 1977 to 1991 Dana Spicer Model 60 King Pin type open knuckle front drive axle used on heavy duty Chevy, Dodge, Ford, GMC, and International 4x4 1 ton and heavy duty 3/4 ton trucks. This is one of our early videos that was made in the days before high definition video and huge TV screens, but the image quality is plenty good enough for all but the largest screen sizes.
Link to VSG4506 Catalog Page.
We have both year/model specific and general Driveshaft Manuals.
TM3000 Driveshaft and Universal Joint Service Manual explains in detailed text and with color photographs how to service most 4x4 and 4x2 driveshafts in domestic vehicles built from the 1940s to present. Sixteen chapters totaling 74 pages of technical content cover driveshaft history, inspection, service, exploded views, and more. TM3000 is available in a complete printed hard copy or you can order specific chapters from one or more of our 12 TSB3500 to TSB3511 Tech Service Bulletins.
Link to our TM3000 Catalog Page.
TM3316 External Snap Ring Single Cardan U-Joint and Driveshaft Service Manual uses over 80 color photographs to show you how to replace the universal joints and center bearing plus service the slip yoke on most rear driveshaft with u-joints retained by external snap rings. 8-1/2" x 11" format printed manual is comb bound with plastic covers so you can lay it flat on your workbench.
Link to TM3316 Catalog Page.
Our NP205 Manuals cover all New Process NP205 Transfer Cases.
TM2000 New Process NP205 Transfer Case Shop Manual covers all NP205 Transfer Cases including 1969-1974 Dodge Remote Mount and 1980-1993 Dodge Direct Mount models. Because the basic NP205 layout dates back to WWII, rebuilding the NP205 is not a job that requires a Rocket Scientist, but there are enough quirks in the disassembly and reassembly to make having our full color, step-by-step TM2000 NP205 Transfer Case Shop Manual a necessity to keep your blood pressure down! To help keep your parts in order, our TM2000 Manual includes 5 pages of color Exploded Views for both Direct and Remote Mount NP205 Transfer Cases.
Link to TM2000 Catalog Page.
TM2002P NP205 Exploded Views and Parts Guide covers all New Process NP205 Models including 1969-1974 Dodge Remote Mount and 1980-1993 Dodge Direct Mount versions. Fully Illustrated with dozens of crisp color photographs for EASY Parts Identification! This Manual includes 10 page Parts Identification Guide and full color Exploded Views, including Right Drop and Left Drop Models plus GM Specific Parts.
NOTE: The entire content of TM2002 is included in TM2000 Shop Manual
Link to TM2002 Catalog Page.