QU10049, QU10702 NV4500 4th Gear Clutches

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QU10049 and QU10702 NV4500 4th Gear Clutches are designed to slip on the splined back of your input shaft. QU10049 and QU10702 fit all 1992-2007 GM and 1992-2005 Dodge NV4500 transmissions regardless of gear ratio or model.
QU10049 is a New Old Stock (NOS) genuine New Venture original equipment USA Made 4th Gear Clutch (available while supplies last)
QU10702 is a current production replacement 4th Gear Clutch. Imported.

QU10049
Genuine NVG 4th Gear Clutch
$75.25
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

QU10702
Import Replacement 4th Gear Clutch
$43.22
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

tech note

Dan the Gear Man® Tech Note 1:
Either QU10049 and QU10702 will replace your worn original 4th Gear Clutch. The difference is country of origin. QU10049 is a NOS USA made NVG component and QU10702 is the current production replacement part. The most common 4th gear clutch problem is wear on the clutch teeth. Clutch teeth wear is usually caused by "grinding the gears". Common culprits of 4th gear shift issues are:
Failed Clutch Pilot Bearing or Bushing in Engine Crankshaft
Excessive mainshaft end-play in transmission
Wrong or contaminated transmission oil
Use of bronze synchro rings instead of OE style lined rings
Wear on the 3-4 Shift Fork
Bellhousing Index Hole off center

tech note

Dan the Gear Man® Tech Note 2:
Matching Parts for QU10049 or QU10702 4th Gear Clutch:
QU10732 3-4 Synchro Assembly
QU10021 or QU10206 Sliding Clutch Ring or Sleeve
QU10004 Synchro Ring (use 1 each for 3rd and 4th)
QU10076 or QU10199 1-1/4 x 10 Spline Input Shaft for Dodge NV4500HD
QU10261 1-/8" x 10 Spline Input Shaft for Dodge NV4500HD
QU10046 1-1/8" x 10 Spline Input Shaft for Dodge NV4500LD
QU10054 1" x 19 Spline Input Shaft for 1992-1993 Dodge 
QU10043 1-1/8" x 10 Spline 20 Tooth Input Shaft for 1992-1994 GM
QU10059 or QU10077 1-1/8" x 10 Spline Input Shaft for 1995-2007 GM
QU10731 1-1/4" x 10 Spline Input Shaft for 1996-2005 GM C3500HD Truck

tech note

Dan the Gear Man® Tech Note 3:
Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS

Component 23 Spline
Dodge 4x4
NV4500LD
29 Spline
Dodge 4x4
NV4500HD
30 Spline
Dodge 4x2
NV4500LD
31 Spline
Dodge 4x2
NV4500HD
32 Spline
GM 4x4
35 Spline
GM 4x2
Mainshaft Nut QT2002 QT2001
QT2036
QT2002 QT2001
QT2036
QT2002
QT2028
1-1/2" Hex
Socket
Mainshaft Holding NLA QT2000 NLA QT2011 N/A N/A
5th Gear Nut
Torx® Cross Bolt
N/A QT9205 N/A QT9205 N/A N/A
Output Seal Installer N/A QT1801 N/A QT2058
CALL
Not Used Not Used
Tailshaft Bushing Remover and Installer Not Used Not Used Not Used QT2044 Not Used Not Used

TOOLS For ALL NV4500 MODELS

Countershaft
Front Bearing Cup Installer
QT1802 Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer QT2004 Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer QT2005 Can also use to install Input Seal
Input Bearing Cup Installer QT1801 Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support QT2006 Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support QT2008 Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket QT1020 USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug QT9300 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin
tech note

Dan the Gear Man® Tech Note 4:
Matching NV4500 3-4 Synchronizer Parts for all Applications: 

4th Gear Clutch Synchronizer
Assembly
Synchronizer
Hub
Synchronizer
Slider
Strut
Kit
Synchronizer
Ring
QU10049 or QU10702  QU10732 QU10020
or
QU10122
QU10021 QK1099 QU10004
tech note

Dan the Gear Man® Tech Note 5:
Lubricants, Sealants, Threadlockers:
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.

Lubricant and Chemical List for NV4500 Transmissions
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut

Application

Chevy and GMC:
1992-1999 C1500, K1500, C2500, K2500, C3500, C3500HD, K3500 with NV4500 5 Speed
2000-2006 C2500, K2500, C3500, K3500 Standard and HD Pickup based models with NV4500 5 Speed
2000-2002 C3500HD 15,000 Lb. GCVW Cab and Chassis with NV4500 5 Speed
2007 C2500, K2500 Silverado Classic and Sierra Classic with NV4500 5 Speed

Dodge and Ram:
1989-1993 D250, W250, D350, W350 with Cummins Diesel AND our NV4500 Transmission Retrofit Kit
1992-1993 Ramcharger, D150, W150 with NV4500 5 Speed
1992-1993 D250, W250, D350, W350 with Gas Engine and NV4500 5 Speed
1994-2003 Ram 2500, Ram 3500 with V10 and NV4500HD 5 Speed
1997-2004 Ram 2500, Ram 3500 with Cummins Diesel and NV4500HD 5 Speed
1997-2005 Ram 2500, Ram 3500 with gas V8 and NV4500LD 5 Speed