QU11092 Transfer Case Breather Vent for New Process, New Venture NV241C, NV271D, NV271F, NV273D, NV273F

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QU11092 90° Breather Vent for New Process/New Venture Transfer Cases and Transmissions including Chevy/GMC NV241C, Dodge NV271D, NV273D and Ford NV271F, NV273F Transfer Cases is a genuine original equipment press-in 90 degree Breather Vent Fitting for the front case half of all Dodge or Ford New Process/New Venture NV271 and NV273 series, some Chevy and GMC NV241C Transfer Cases, New Venture NV4500 5 speed manual transmissions and more.

Also see QU10104 Breather Vent Assembly

QU11092
New Process, New Venture Transfer Case Vent Fitting
Yes
* Kits made up of multiple items may not show an inventory in-stock status but are almost always in stock!

tech note

Apply a thin film of sealant such as S64000 Sleeve Locker to the stem before installing the vent into the case hole.

tech note

QU11092 has a stub diameter of approximately 0.371". It is a press fit into approximate 0.365" diameter vent holes in most New Process and New Venture transmissions and transfer cases. The press fit is usually adequate to retain the vent fitting, but I like to put some S64000 Sleeve Retainer on the stub before pressing it into the housing. On some applications, you can also slightly expand the inboard end of the stub if it protrudes past the inside of the case. The barbed end of QU11092 is made to fit 5/16" inside diameter hose. 

tech note

Matching Parts for QU11092 Vent Fitting are:
QU30040 Capped Vent Valve
QU10104 Breather Vent Assembly
QU10160 Vent Baffle
QU10924 5/16" Breather Hose
QU11014 Dodge NV271D Front Case Half
QU50657 Dodge NV273D Front Case Half
QU20187 Ford NV271F Front Case
QU20189 Ford NV273F Front Case
S64000 Sleeve Locker

tech note

When Ford (1999 models) and Dodge (2003 models) first used NV271 and NV273 transfer cases, New Process Gear (NPG) of East Syracuse N.Y was part of New Venture Gear (NVG). When NVG dissolved, NPG continued on under Chrysler. Chrysler subsequently sold the production rights to Magna, a Canadian automotive parts company. All these name changes are confusing, but the important thing to know is a specific assembly number for any 271F, 271D, 273D, and 273F transfer case is the same and uses the same replacement parts regardless if it was built by New Venture, New Process, or Magna.

tech note

Lubricants, Sealants, Threadlockers:
Early production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.

Lubricant and Chemical List for NV4500 Transmissions
QU90020 NV4500 Manual Transmission Oil
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Threadlocker
S9978 1 gram Threadlocker
QU90003 Anaerobic Sealant
QU90006 3.35 oz Ultra Black RTV Sealant
QU90005 0.5 oz Ultra Black RTV Sealant
S24200 6ml Medium Strength Blue Threadlocker
S9978 1 gram Medium Strength Blue Threadlocker
S9979 1 gram High Strength Red Threadlocker
S24026 High Temperature Threadlocker for Mainshaft Nut

tech note

Need Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated NV4500 Rebuild Manual.

You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.

TOOLS for SPECIFIC NV4500 MODELS

Component 23 Spline
Dodge 4x4
NV4500LD
29 Spline
Dodge 4x4
NV4500HD
30 Spline
Dodge 4x2
NV4500LD
31 Spline
Dodge 4x2
NV4500HD
32 Spline
GM 4x4
35 Spline
GM 4x2
Mainshaft Nut QT2002 QT2001
QT2036
QT2002 QT2001
QT2036
QT2002
QT2028
1-1/2" Hex
Socket
Mainshaft Holding NLA QT2000 NLA QT2011 N/A N/A
5th Gear Nut
Torx® Cross Bolt
N/A QT9205 N/A QT9205 N/A N/A
Output Seal Installer N/A QT1801 N/A QT2058
CALL
Not Used Not Used
Tailshaft Bushing Remover and Installer Not Used Not Used Not Used QT2044 Not Used Not Used

TOOLS For ALL NV4500 MODELS

Countershaft
Front Bearing Cup Installer
QT1802 Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer QT2004 Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer QT2005 Can also use to install Input Seal
Input Bearing Cup Installer QT1801 Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support QT2006 Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support QT2008 Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket QT1020 USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug QT9300 3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin

Application

APPLICATIONS:

Chevy and GMC:
Fits most New Process and New Venture Aluminum Transfer Cases 1988-2007
2005-2009 C4500/C5500 Chevy Kodiak and GMC Top Kick 4x4 medium duty trucks NP273 Transfer Case

Dodge and Ram:
1994-2002 Ram 2500, Ram 3500 with NP241DLD or NP241DHD Transfer Cases
2003-2012 Ram 2500, Ram 3500 NV271D and NV273D Transfer Cases
2008-2012 Ram 45500, Ram 5500 NV271D and NV273D Transfer Cases

Ford:
1999-2010 F250, F350, F450, F550 NV271F, NV273F Transfer Cases
2000-2005 Excursion NV273F Transfer Case