| Schedule for National Holidays: Our Main Office and Shipping Department will be closed Monday, May 28 Our Phone Order Department will continue to be open 24/7. |
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| Link to quad4x4.com Home Page | Link to Index for All Our Web Pages (at Bottom of This Page) |
| Axle Identification | ||||
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Cover: 10 Bolt, 10-3/8" high | |||
| Suspension: Leaf spring | ||||
| Ball Joints: Pressed in Steering Knuckle, nuts at top. | ||||
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| Axle Shaft Seals and Seal Kits for the Inner Axle Shafts | ||||
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Except for the 1982-1984 vacuum disconnect CAD axles in which the left Seal is at the end of the left axle tube, all Jeep J-Series models have Inner Axle Shaft Oil Seals pressed in the inboard end of each axle tube, right next to the differential side bearings. These seals contact the inner axle shafts to prevent gear oil from running out of the differential and down the axle tubes. Old age, blown axle u-joints, and/or grit that works it's way into the axle tubes and cuts the seal are the usual causes of failure. A bad Inner Axle Shaft Seal can be detected by oil coming out the end of the axle tubes next to the axle shaft u-joint. Usually when these Seals start to fail, they will seep oil so the leakage may go undetected for quite some time. Many a ring and pinion set has been burned up from axles that lost all their lube when long term seepage was not noticed. Several different Seals were used depending upon year and vehicle model. Except for QU40083 left CAD Axle Seal, axle disassembly including differential removal is required to replace the Seals. | Link to Our Jeep Web Page Index | ||
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QU40055 1974-1977 Inner Axle Shaft Oil Seal with integral axle shaft guide for all 1974-1977 Jeep J-Series Dana 44 Front Drive Axles. One of these Seals are installed in each axle tube, right next to the differential to keep gear lube from leaking out the ends of the axle housing. | |||
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QU40159 Inner Axle Shaft Seal for 1978-up Jeep Cherokee Chief, J10, and J20 with the wide track, open knuckle, disc brake, Dana 44 front axles used on the pickup models and Cherokee Chiefs which can be identified by flared front fenders. Except for the 1982-1984 CAD axles, two of these seals are used, with one of Seal installed in each axle tube, right next to the differential to keep gear lube from leaking out the ends of the axle housing. For 1982-1984 axles with the vacuum controlled Central Axle Disconnect (CAD), QU40159 is the correct right axle Seal, order QU40083 for the left Seal. | |||
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QU40160 Inner Axle Shaft Seal for 1978 up Jeep Cherokee and Wagoneer with the narrow track, open knuckle, disc brake, Dana 44 front axles used on Wagoneers and standard Cherokees. Except for the 1982-1984 CAD axles, two of these seals are used, with one of Seal installed in each axle tube, right next to the differential to keep gear lube from leaking out the ends of the axle housing. For 1982-1984 axles with the vacuum controlled Central Axle Disconnect (CAD), QU40160 is the correct right axle Seal, order QU40083 for the left Seal. | |||
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QU40083 Left Inner Axle Shaft Seal for 1982 to 1984 Jeep Full Size Wagoneer, Cherokee, J10, J20 Dana 44 Front Axles with CAD fits the end of the left axle housing tube on 1982 to 1984 full size Jeep models with the vacuum controlled Central Axle Disconnect (CAD) system. The matching Bearing is QU50155. | |||
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| Axle Universal Joints | ||||
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We offer three different types of Universal Joints for your hard working 1974 to 1991 Jeep J-Series 4x4 with a Dana 44 solid front axle. All are good, reliable products, but different manufacturing techniques and seal types will have a major influence on the ultimate life of the joint. Our most popular choice is our TK40712 cold-forged, non-greaseable, original equipment replacement U-Joint. The wear-resistant cold-forged cross and superior sealing make it the best choice for both low maintenance and long life. QU40754 and QU90007 are hot-forged and are equipped with single lip seals. They are greaseable through a flush fitting threaded into one of the caps. With good maintenance and quality lubricant like our Pyroplex® Plus Grease, these joints will last and last. Click on the Part Number Links to see our individual product pages for more info. | Link to Our Jeep Web Page Index |
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QU40754 1974-1991 Jeep J-Series Dana 44 Greaseable Front Axle Shaft U-Joint is a heavy-duty, hot-forged, Greaseable front axle shaft universal joint with metal backed seals for increased resistance to water contamination. This low-cost, but durable part is one of our most popular axle u-joints. | |||
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QU90007 Greaseable Axle U-Joint with Rubber Seals for 1974-1991 Jeep J-Series Dana 44 Front Axles Value priced with Hot-Forged cross and flexible rubber seals. | |||
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TK40712 Premium Torque King® Cold-Forged Non-Greaseable Axle U-Joint for 1974-1991 Jeep J-Series Dana 44 Front Axles is a premium, quality factory lubed universal joint for your heavy-duty 4x4. TK40712 is our best selling u-joint for this application because it combines the strength of a solid, cold-forged cross with excellent seals and a maintenance free, factory-lubed design that meets or exceeds all original equipment specifications. | |||
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| Ball Joints | ||||
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The 1974-1991 Jeep Dana 44 Beam Type open knuckle front axle uses replaceable Ball Joints pressed into the steering knuckle. Both Ball Joints are weight bearing. A threaded adjuster that screws into the upper hole of the axle yoke is used to provide preload on the Ball Joints. Dana has modified the seal configuration on the current production parts, but the high quality and basic Ball Joint design has remained unchanged since the early 1970's. Over the years we have found the average Ball Joint life of our non-greaseable, factory Dana Ball Joints to be 7 to 10 years for vehicles used as daily drivers and/or work vehicles. | Link to Our Jeep Web Page Index | ||
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QU40187 Original Equipment Ball Joint Set for 4x4 Bolt Front Axles are the current production original equipment, factory lubed, Upper and Lower Ball Joints with hardware for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. | |||
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| Differential and Pinion Bearings (Individual) | ||||
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All 1974 to 1991 Jeep Dana 44 Front Axles in full size Wagoneers, Cherokees, and J10, J20 Pickups use the same differential and pinion bearings. All bearings are not created equal for fit or durability, so we only stock first class, long lasting, Timken® Differential and Pinion Bearings for your Dana front axle. Timken® was and is a a major original equipment supplier of top-notch bearing components to Dana Spicer. Since I first started rebuilding Dana axles in the mid 1970's, I have found Timken® Bearings to be the most consistent in relation to the published dimensions of any bearing on the market which makes rebuilding an axle right the first time a WHOLE lot easier! |
Link to Our Jeep Web Page Index | ||
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QU50533 Timken® Outer Pinion Bearing Cup for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. | |||
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QU50534 Timken® Outer Pinion Bearing for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. | |||
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QU50535 Timken® Inner Pinion Bearing Cup for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. | |||
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QU50536 Timken® Inner Pinion Bearing for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. | |||
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QU50538 Timken® Differential Side Bearing for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. (uses 2) | |||
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QU50537 Timken® Differential Side Bearing Cup for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. (uses 2) | |||
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| Differential Bearing and Seal Kits | ||||
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All 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 used open knuckle Dana 44 Front Axles. Many of these vehicles have full time transfer cases so bearing wear issues on front axles can be expected on higher mileage trucks. With a full time transfer case, both axles are always powered during operation. If your vintage Jeep has over 150,000 miles on it, there is a good chance that significant bearing wear may have occurred on your differential and pinion bearings. When you replace the bearings, do not forget to replace the inner axle shaft oil seals. |
Link to Our Jeep Web Page Index | ||
| QU50576 Differential Bearing and Seal Kit for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles features first class Timken® Differential and Pinion Bearings, Pinion Seal, Pinion Nut, Crush Sleeve, Gear Marking Compound, Threadlocker, and RTV Sealant. | ||||
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| Differential Parts | ||||
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All 1974-1991 Jeep Dana 44 Front Axles were factory equipped with conventional open differentials. Depending upon the year, model and transmission, both full time and part time transfer cases were used to drive the front axle. In vehicles having full time transfer cases in which the front axle is always under power when driving, wear on the thrust washers and cross shaft can be expected on higher mileage vehicles. The differential small parts are the same for all ratios, but the ring gear flange on the case castings are different for 3.73 and numerically lower ratios and axles having 4.09 and numerically higher ratios due to the pinion gear diameter size for high and low ratios. | Link to Our Jeep Web Page Index | ||
| QU40000 Dana 44 Pinion Mate Thrust Washer is a genuine Dana hardened concave thrust washer that fits between each of the small diameter pinion mate gears in your 1974-1991 Jeep Dana 44 open differential. | ||||
| QU40033 Dana 44 Side Gear Thrust Washer is a genuine Dana hardened flat thrust washer that fits between each of the splined differential side gears in your 1974-1991 Jeep Dana 44 open differential (EXCEPT 1982-1984 vehicles with vacuum contolled Central Axle Disconnect). | ||||
| QU40001 Dana 44 Differential Cross Shaft Retaining Pin is a genuine Dana spring steel Pin used to retain your differential cross shaft in the diff case for 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. | ||||
| QU40003 Dana 44 Differential Cross Shaft is a genuine Dana hardened steel shaft that acts as the axle for the two small pinion mate gears for all 1974-1983 Jeep Wagoneer/Cherokee, 1984-1991 Grand Wagoneer, and 1974-88 J-10/J-20 4x4 trucks with Dana 44 open knuckle front axles. | ||||
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| Gaskets and Gasket Makers | ||||
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In the mid 1970's Dana made a differential cover design change to heavy gauge covers with flat mating flanges. Unlike the previous, thin gauge covers with embossed flanges which were made for use with a cut gasket, the new design, thick gauge covers are designed for sealing with RTV. If you desire, you can still use a gasket with the new type cover by combining the gasket with thin films of RTV. We stock both Ultra Gray RTV Sealant and genuine Dana Gaskets. | Link to Our Jeep Web Page Index | ||
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TK40573 Torque King® 6 Bolt Front Hub Gasket for 1974-1977.5 Jeep J-20, 3/4 ton 4x4 truck with a Open Knuckle Dana 44 Axle having 6 Bolt external mount lockout hubs is a brand new, precision cut, high-tech hub gasket. | |||
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QU40214 Dana 44 Cover Gasket is a genuine original equipment Dana Gasket for all Dana-Spicer Model 44 axles | |||
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S82194 Ultra Gray RTV Sealant combines high adhesion and resistance to both conventional and synthetic gear lubes. |
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| Manuals and Technical Information | ||||
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Dan the Gear Man® Product Note: Knowing how to do the job right the first time is half the battle. With our detailed, easy to read, and well illustrated technical publications, you get accurate service procedures, torque specifications, and tool recommendations. | Link to Our Jeep Web Page Index | ||
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TM4400 Pinion and Differential Bearing Service On Dana-Spicer Monobeam Axles covers step by step in text and photos the differential service procedures, specifications, and tools needed to replace differential and pinion bearings in Dana Spicer front or rear drive axles. | |||
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| Small Parts | ||||
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QU50155 Left Inner Axle Shaft Support Bearing for 1982 to 1984 Jeep Full Size Wagoneer, Cherokee, J10 Dana 44 Front Axles with CAD fits at the end of the left axle housing tube on 1982 to 1984 full size Jeep models with the vacuum controlled Central Axle Disconnect (CAD) system. The matching Oil Seal is QU40083. | |||
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| Spindles and Spindle Nuts | ||||
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Link to Vehicle Make or Category Links |
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QU40004 Inner Spindle Nut for 1974-1991 Jeep Full Size J-Series Dana 44 Front Axle threads on the spindle and fits against your outer wheel bearing to provide correct wheel bearing end-play. | |||
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QU40060 Spindle Lock Washer for 1974-1991 Jeep Full Size J-Series Dana 44 Front Axle locks your QU40004 Inner Spindle Nut in position when properly installed. | |||
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QU40031 Outer Spindle Nut for 1974-1991 Jeep Full Size J-Series Dana 44 Front Axle is tightened against your QU40060 Spindle Lock Washer to keep the it in place and it acts as a jam nut effectively locking both spindle nuts and the washer together. | |||
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QK4727 Spindle Nut Kit for 1974-1991 Jeep Full Size J-Series Dana 44 includes one each of QU40004 Inner Spindle Nut, QU40060 Spindle Lock Washer, and QU40031 Outer Spindle Nut. | |||
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CHEVY and GMC![]() Links to Our Parts Web Pages for Chevy and GMC Trucks and 4x4's |
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| Axles, Front | Axle, Rear |
Driveshafts | Engine and General Interest |
Transfer Case |
Transmission | |||
| Axle, Front Legacy Page GM 1991-prior Solid |
Legacy Page: Axle, Chevy and GMC Rear |
1967-1978 K-Series Spicer Type Front CV Driveshaft |
Legacy Page: Tools, Chevy and GMC |
Legacy Page: Transfer Case, Chevy and GMC |
Legacy Page: Transmission, Chevy and GMC |
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| Dana-Spicer 44 Standard Duty Small Cloded Knuckle has 8 Bolt Ball Seal 1960-1969 |
Corporate 8.5" 10 Bolt |
1977-1991 K-Series Saginaw Type Front CV Driveshaft | Borg Warner | 4 Speed SM420, SM465 |
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| Dana-Spicer 44 Heavy Duty Large Closed Knuckle has 12 Bolt Ball Seal 1962-1968 | Corporate 8.875" 12 Bolt |
Driveshaft, Chevy and GMC Rear |
Dana 20 | 5 Speed NV4500 |
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| Dana-Spicer 44 Open Knuckle 1969-1972 |
Corporate 14 Bolt 9.5" Ring Gear |
New Process NP203 |
5 Speed NV4500 Kits |
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| Dana-Spicer 44 Open Knuckle 1973-1981 |
Corporate 14 Bolt 10.5" Ring Gear | Legacy Page: Driveshaft, GM Front Constant Velocity |
New Process NP205 Parts |
5 Speed NV4500 Parts |
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| Dana-Spicer 60 Front Axle 1977-1991 | Corporate AAM 1150 11.5" Ring Gear | New Process NP208C |
5 Speed NV4500 Small Parts |
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| GM 10 Bolt Solid Beam Axle 1977-1991 | Dana-Spicer 60 Rear Axle 1965-1972 | New Process NP231C |
Transmission, 5 Spd NV4500 Tools |
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| Dana-Spicer 70, 70HD 1973-1991 |
New Process NP241C |
6 Speed GM ZFS6-650 |
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| Axle, Front GM IFS |
Dana-Spicer 80 1992-1999 |
New Process Other Models |
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| Rockwell T221 and T223 |
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| Please keep in mind not all web links are live, as we are still in the process of updating our web pages. | ||||||||
| Quad 4x4 Home Page | ||||||||
GENERAL INTEREST![]() Links to Our Web Pages for General Interest |
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| Company Information |
Online Tech Articles A-M |
Online Tech Articles N-Z |
Other Web Sites | Parts | Parts and Supplies |
| Contact Us | Dana Rear Axle Component Failures | Tech Article Index Page |
4x4 Tech Info Home Page |
Axle Parts, Dana-Spicer Differentials | Apparel, QUAD 4x4 Made in U.S.A. |
| Dan The Gear Man | Dodge 1994-2002 Front Axle PM |
TA: NV4500 Cast Iron Tail Housings | 4x4 Repair Manuals Home Page |
Axle Parts,
Small for Front Axle |
Shop Supplies |
| Download Ordering Information | Getrag G360 to NV4500 Conversion |
NV4500 Tranmission Conversion Info |
4x4 Tools Home Page |
Axle Parts, Small for Dana Rear Axle |
Hardware |
| Order and Tax Information |
NV4500 5th Gear Failures and Solutions |
Torque King Home Page |
Differential Parts, Dana-Spicer Axles |
Lubricants | |
| Shop Services, Off Vehicle |
NV4500 Transmission NV4500 FAQ |
New Process NP205 Transfer Case |
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| Shop Services On Vehicle |
Causes of Manual Transmission Failures | NV4500 New Transmissions | |||
| What's New | NV4500 Transmission, NV4500 Kits |
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| NV4500 Transmission Large Parts |
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| NV4500 Transmission Small Parts |
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| Common Front Axle | |||||
| Common Rear Axle | |||||
| Please keep in mind not all web links are live, as we are still in the process of updating our web pages. | |||||
| Quad 4x4 Home Page | |||||
INTERNATIONAL AND JEEP![]() Links to Our Parts Web Pages for IHC and Jeep 4x4's |
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| Axles, Front | Axle, Rear | Driveshafts | Engine and General Interest |
Transfer Case | Transmission |
| Dana-Spicer 25, 27 Closed Knuckle IHC 1961-1966 Jeep 1941-1971 |
AMC 20 Jeep 1976-1985 |
Jeep Greaseable Front CV Driveshaft | IHC/Jeep Index Page | Transfer Case, IHC and Jeep |
Tranmission, Jeep |
| Dana-Spicer 30 Closed Knuckle IHC 1967-1971 Jeep 1971-1973 |
Dana-Spicer 25, 27 Jeep 1941-1971 |
Jeep NonGreaseable Front CV Driveshaft | International and Jeep Special Tools |
Transfer Case, Jeep |
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| Dana-Spicer 30 Open Knuckle IHC Scout 1971.5-1975 | Dana-Spicer 30 Jeep 1967-1968 |
Common Front Axle | Transfer Case, IHC and Jeep Dana 18 |
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| Jeep CJ Dana 30 Open Knuckle 1972-1986 | Dana-Spicer 35 1985-up |
Common Rear Axle | Transfer Case, IHC and Jeep Dana 20 |
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| Dana-Spicer 30 XJ, YJ with Vacuum CAD 1984-1996 | Dana-Spicer 44 IHC 1950-1979 |
Transfer Case, Jeep Dana 300 |
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| Dana-Spicer 30 All w/o CAD 1985-up | Jeep Dana 44 Rear Axle 1957-1971 | Transfer Case, IHC and Jeep NP200, NP201 |
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| Dana-Spicer Super 30 1999-up |
Jeep Dana 44 Rear Axle 1972-1979 | Transfer Case, IHC NP205 |
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| IHC Dana 44 Closed Knuckle 1953-1975 | Jeep Dana 44 Rear Axle 1980-1991 | Transfer Case, Jeep NP208 Parts |
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| IHC Dana 44HD Closed Knuckle 1957-1972 | Jeep Dana 44 Rear Axle 1992-2010 | Transfer Case, Jeep NP231J |
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| IHC Dana 44 Open Knuckle 1971-1980 | Dana-Spicer Super 44 WJ 1999-up |
Transfer Case Jeep, Other New Process |
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| Jeep Dana 44 Closed Knuckle 1957-1973 | Dana Spicer 53 Jeep 1957-1970 |
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| Jeep Dana 44 Open Knuckle 1974-1991 |
Jeep Dana-Spicer 60 Full Float Rear Axle 1968-1988 | ||||
| Dana-Spicer 44 Jeep Rubicon |
IHC Dana 60 Rear Axle | ||||
| Dana-Spicer 60 IHC 1300 1975 | IHC 1968-1975 Rear Dana 70 |
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| Jeep Dana 60 Closed Knuckle M715, M725 1967-1969 |
Jeep Dana 70 Rear Axle 1957-1969 | ||||
| IHC Dana 70 Closed Knuckle 1961-1982 | Legacy Page, Axle Parts, Small for Dana Rear Axle |
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| Legacy Page: Axle, IHC and Jeep Front |
Axle, Jeep Rear Legacy Page | ||||
| Axle Parts, Small Legacy Page for Solid Front Axle |
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| Please keep in mind not all web links are live, as we are still in the process of updating our web pages. | |||||
| Quad 4x4 Home Page | |||||
MANUALS and VIDEOS![]() Links to Our Web Pages for Repair Manuals, Tech Service Bulletins, and Videos |
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| Component Specific Appliction |
Chevy/GMC | Dodge | Ford | IHC/Jeep | Universal |
| New Process NP205 Transfer Case | 1973-1991 Chevy and GMC |
Excursion and 1999-2004 Super Duty | Manuals Home Page | ||
| New Venture NV4500 5 Spd Transmission | 1988-up Chevy and GMC |
Downloads: Ordering Information |
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| Please keep in mind not all web links are live, as we are still in the process of updating our web pages. | |||||
| Quad 4x4 Home Page | |||||
TOOLS![]() Links to Our Web Pages for Tools |
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| Tools by Tool Application A-F |
Tools by Tool Application G-M |
Tools by Tool Application N-S |
Tools by Tool Application T-Z |
Tools Universal Application |
Tools, by Vehicle Make |
| Ball Joint Tools | Front Axle Tools | Tools for New Venture NV4500 Manual Transmissions | 4x4 Tools, General | Chevy and GMC Special Tool Page |
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| Bearing Cup Installers | U-Joint Tools | Dodge Special Tool Page |
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| Dana Axle | Tools, Specific for Ford | ||||
| Driveshaft Tools | International and Jeep Special Tool Page |
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| Front Axle Shaft Seal Installation Tools | |||||
| Please keep in mind not all web links are live, as we are still in the process of updating our web pages. | |||||
| Quad 4x4 Home Page | |||||